Sub-miniature surgical staple cartridge

• US 8,210,415 B2
• Filed: 02/03/2011
• Issued: 07/03/2012
• Est. Priority Date: 01/31/2006
• Status: Active Grant

• Current Assignee: Gary L. Ward
• Original Assignee: Gary L. Ward
• Inventors: Ward, Gary L.
• Primary Examiner(s): Nash, Brian D
• Assistant Examiner(s): Lopez, Michelle
• Application Number:
  US12/931,529
• Publication Number:
  US 20110127185A1
• Time in Patent Office: 516 Days
• Field of Search: 227/175.1, 227/176, 227/178, 227/19, 227/178.1, 606/219
• US Class Current: 227/178.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder

Abstract

A sub-miniature surgical staple cartridge includes an elongated housing having longitudinally extending strips forming walls with a wall thickness preferably less than 0.015 inch. The walls define a plurality of longitudinally spaced pockets which receive a corresponding plurality of U-shaped surgical staples above generally flat corresponding drivers. The thin walls are formed of sheet metal or extruded plastics material or heat-formed sheet plastics material with the outer side walls having opposite end walls welded together or integrally connected. The outer side walls may be sheet metal enclosing sheet metal or plastic extruded internal walls, or the entire cartridge may be extruded of a plastics material or formed of sheet plastics material and have a plastic bottom wall.

Claims

1. A surgical staple cartridge supporting at least one row of miniature generally U-shaped surgical staples, said cartridge comprising

an elongated housing comprising longitudinally extending elongated thin strips of material each having a predetermined thickness,

at least two of said strips forming parallel walls for said housing with corresponding end portions of said walls connected together,

at least one of said strips having a plurality of longitudinally spaced integral ribs extending laterally across said strip to define a row of longitudinally spaced pockets between said ribs,

at least one of said elongated strips adjacent said ribs and closing said pockets,

one of said surgical staples supported within each of said pockets for lateral sliding movement,

a plurality of substantially flat drivers within said pockets and supported for lateral sliding movement within said pockets to eject said staples from said pockets, and

each of said strips has a longitudinally extending top edge portion defining longitudinally spaced recesses in lateral alignment with said pockets.

2. A cartridge as defined in claim 1 wherein each of said strips comprise sheet material having a substantially uniform thickness less than 0.015 inch.

3. A cartridge as defined in claim 2 wherein said corresponding end portions of said strips forming said parallel walls are rigidly connected by welds.

4. A cartridge as defined in claim 1 wherein each of said flat drivers comprises sheet metal having a laterally projecting integral sheet metal tab adapted to be engaged by a cam member sliding longitudinally adjacent said ribs and said drivers.

5. A surgical staple cartridge supporting a plurality of rows of miniature generally U-shaped surgical staples, said cartridge comprising

an elongated housing comprising longitudinally extending elongated thin strips of material each having a predetermined thickness,

two of said strips forming longitudinally extending parallel side walls for said housing,

each of said strips forming said side walls having a plurality of longitudinally spaced integral ribs each extending laterally across said strip to define a row of longitudinally spaced and longitudinally extending elongated pockets between said ribs,

one of said elongated strips extending longitudinally adjacent said ribs of one of said side walls and closing said pockets,

one of said surgical staples supported within each of said pockets for lateral sliding movement,

a plurality of substantially flat driver members within said pockets and supported for lateral sliding movement within said pockets to eject said staples from said pockets, and

each of said strips forming said side walls has a longitudinally extending top edge portion defining longitudinally spaced recesses in lateral alignment with said pockets.

6. A cartridge as defined in claim 5 wherein each of said strips comprise sheet metal having a substantially uniform thickness of about 0.010 inch.

7. A cartridge as defined in claim 6 wherein each of said flat driver members comprises sheet metal having a laterally projecting integral tab adapted to be engaged by a cam member sliding longitudinally adjacent said driver members.

8. A surgical staple cartridge supporting at least one row of miniature generally U-shaped surgical staples, said cartridge comprising

an elongated housing including longitudinally extending elongated separate sheet metal strips each having a uniform thickness less than 0.15 inch;

at least one of said separate sheet metal strips of uniform thickness forming a plurality of longitudinally spaced integral ribs extending laterally across said strip to define a row of longitudinally spaced pockets between said ribs,

at least one of said elongated separate sheet metal strips of uniform thickness extending longitudinally adjacent said ribs and closing said longitudinally spaced pockets,

one of said surgical staples supported within each of said pockets for lateral sliding movement, and

a plurality of substantially flat driver plates within said pockets and supported for lateral sliding movement within said pockets to eject said staples from said pockets.

9. A cartridge as defined in claim 8 wherein each of said sheet metal strips of uniform thickness has a longitudinally extending top edge portion defining longitudinally spaced recesses in lateral alignment with said pockets.

10. A cartridge as defined in claim 8 and including a second said separate sheet metal strip forming a plurality of longitudinally spaced integral ribs extending laterally across said strip to define a second row of longitudinally spaced pockets between said ribs, and each of said pockets receiving one of said staples and one of said driver plates.

11. A cartridge as defined in claim 10 wherein each of said sheet metal strips forming said pockets has parallel opposite end walls, and opposing said end walls are connected by welds.

12. A cartridge as defined in claim 8 wherein each of said flat driver plates comprises sheet metal having a laterally projecting integral sheet metal tab adapted to be engaged by a cam member sliding longitudinally adjacent said ribs and said plates.