LED device for wide beam generation

• US 8,210,722 B2
• Filed: 05/17/2011
• Issued: 07/03/2012
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Holder, Ronald G., Rhoads, Greg
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US13/109,609
• Publication Number:
  US 20110216544A1
• Time in Patent Office: 413 Days
• Field of Search: 36231106-31109, 362/311.1, 362/326, 362308-310, 362/327, 362328-340
• US Class Current: 362/311.06
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21K 9/69 Details of refractors forming part of the light source
• CPC Class Codes: F21S 8/085 of high-built type, e.g. street light
• CPC Class Codes: F21S 8/086 with lighting device attached sideways of the standard, e.g. for roads and highways
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 19/02 with provision for adjustment, e.g. for focusing
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0071 adapted to illuminate a complete hemisphere or a plane extending 360 degrees around the source
• CPC Class Codes: G02B 27/0012 Optical design, e.g. procedures, algorithms, optimisation routines
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

An apparatus and method is characterized by providing an optical transfer function between a predetermined illuminated surface pattern, such as a street light pattern, and a predetermined energy distribution pattern of a light source, such as that from an LED. A lens is formed having a shape defined by the optical transfer function. The optical transfer function is derived by generating an energy distribution pattern using the predetermined energy distribution pattern of the light source. Then the projection of the energy distribution pattern onto the illuminated surface is generated. The projection is then compared to the predetermined illuminated surface pattern to determine if it acceptably matches. The process continues reiteratively until an acceptable match is achieved. Alternatively, the lens shape is numerically or analytically determined by a functional relationship between the shape and the predetermined illuminated surface pattern and predetermined energy distribution pattern of a light source as inputs.

Claims

1. An illumination system comprising:

a light emitting diode having an optical axis disposed in a plane; and

an optic comprising a first lobe and a second lobe,

wherein the optic is oriented with respect to the light emitting diode such that the first lobe is on a first side of the plane and the second lobe is on the second side of the plane,

wherein the optic is operable to receive light emitted by the light emitting diode and is operable to form the received light into a three-dimensional distribution of light that the plane intersects, and

wherein intensity of the three-dimensional distribution of light at the plane intersection comprises;

a first peak in intensity disposed on a first side of the optical axis; and

a second peak in intensity disposed on a second side of the optical axis.

2. The illumination system of claim 1, wherein the optic further comprises an undercut surface circumscribing the light emitting diode.

3. The illumination system of claim 1, wherein the first peak in intensity and the second peak in intensity are oriented at contrary angles with respect to the optical axis.

4. The illumination system of claim 1, wherein the first peak in intensity and the second peak in intensity have like magnitudes.

5. The illumination system of claim 1, wherein the optical axis is further disposed in a second plane that is perpendicular to the plane,

wherein the second plane intersects the three-dimensional distribution of light, and

wherein intensity of the three-dimensional distribution of light at the second plane intersection comprises:

a third peak in intensity disposed on one side of the optical axis; and

a fourth peak in intensity disposed on another side of the optical axis.

6. The illumination system of claim 5, wherein the first peak in intensity is oriented at a first angle with respect to the optical axis,

wherein the third peak in intensity is oriented at a second angle with respect to the optical axis, and

wherein the first angle is different than the second angle.

7. The illumination system of claim 5, wherein the first peak in intensity has a first magnitude, and

wherein the third peak in intensity has a second magnitude that is different than the first magnitude.

8. The illumination system of claim 5, wherein the first peak and the third peak differ in terms of peak candela by at least 30 percent.

9. The illumination system of claim 5, wherein the first peak and the third peak differ in angular displacement from the optical axis by at least about 10 degrees.

10. An illumination system comprising:

an optic comprising;

a centerline;

a first lobe on a first side of the centerline; and

a second lobe on a second side of the centerline; and

an LED mounted between the optic and a substrate,

wherein an axis of the LED is oriented substantially normal to the substrate, the axis projecting through the optic,

wherein the substrate defines a plane, and

wherein the optic is operable to convert light from the LED into a three-dimensional energy distribution comprising a peak in candela at an angle that is between the axis and the plane.

11. The illumination system of claim 10, wherein the three-dimensional energy distribution further comprises a dip in candela on the axis.

12. The illumination system of claim 10, wherein the optic further comprises an undercut surface extending around the axis.

13. The illumination system of claim 10, wherein the axis and the centerline define a second plane, and

wherein an iso-candela plot of three-dimensional energy distribution taken in the second plane comprises:

a first quadrant;

a second quadrant adjacent and clockwise the first quadrant;

a third quadrant adjacent and clockwise the second quadrant;

a fourth quadrant adjacent and clockwise the third quadrant, wherein the axis extends between the second and third quadrants;

a first peak in the second quadrant; and

a second peak in the third quadrant.

14. The illumination system of claim 13, wherein the first peak and the second peak have substantially equal magnitudes.

15. The illumination system of claim 13, wherein the first peak and the second peak are in contrary orientations with respect to the axis.

16. The illumination system of claim 10, wherein an iso-candela plot of intensity distribution for a second plane containing the axis comprises:

a first quadrant;

a second quadrant adjacent and clockwise the first quadrant;

a third quadrant adjacent and clockwise the second quadrant;

a fourth quadrant adjacent and clockwise the third quadrant, wherein the axis extends between the second and third quadrants;

a first peak in the second quadrant; and

a second peak in the third quadrant,

wherein the first peak and the second peak have substantially equal height and are oriented in contrary positions with respect to the axis.

17. An illumination system comprising:

an LED having an axis, wherein a first plane comprises the axis, wherein a second plane comprises the axis, and wherein the first plane is perpendicular to the second plane; and

an optic that is configured to receive light from the LED and to produce from the received light a three-dimensional intensity distribution,

wherein a polar iso-candela plot of the three-dimensional intensity distribution for the first plane comprises;

a first quadrant;

a second quadrant adjacent and clockwise the first quadrant;

a third quadrant adjacent and clockwise the second quadrant;

a fourth quadrant adjacent and clockwise the third quadrant, wherein the axis extends between the second and third quadrants;

a first peak in the second quadrant; and

a second peak in the third quadrant,

wherein a polar iso-candela plot of the three-dimensional intensity distribution for the second plane comprises;

a fifth quadrant;

a sixth quadrant adjacent and clockwise the fifth quadrant;

a seventh quadrant adjacent and clockwise the sixth quadrant;

an eighth quadrant adjacent and clockwise the seventh quadrant, wherein the axis extends between the sixth and seventh quadrants;

a third peak in the sixth quadrant; and

a fourth peak in the seventh quadrant.

18. The illumination system of claim 17, wherein a first included angle is formed between the first peak and the second peak,

wherein a second included angle is formed between the third peak and the fourth peak, and

wherein the first included angle is substantially larger than the second included angle.

19. The illumination system of claim 17, wherein the first peak and the third peak have different amplitudes.

20. The illumination system of claim 17, wherein the first peak and the second peak are substantially symmetrical with respect to the axis,

wherein the third peak and the fourth peak are substantially symmetrical with respect to the axis, and

wherein the first peak and the third peak have substantially different amplitudes and orientations.