System and method for limiting losses in an uninterruptible power supply

• US 8,212,402 B2
• Filed: 01/27/2009
• Issued: 07/03/2012
• Est. Priority Date: 01/27/2009
• Status: Active Grant

• Current Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Original Assignee: American Power Conversion Corporation (Schneider Electric SE)
• Inventors: Rodenhiser, Fred William, Deokar, Vishwas Mohaniraj, Paik, Namwook, Sheng-Hsien, Fang
• Primary Examiner(s): Amrany, Adi
• Application Number:
  US12/360,648
• Publication Number:
  US 20100188066A1
• Time in Patent Office: 1,253 Days
• Field of Search: 307 64- 66
• US Class Current: 307/64
• CPC Class Codes: H02J 9/00 Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
• CPC Class Codes: H02J 9/062 for AC powered loads

Abstract

Aspects of the invention are directed to systems and method for limiting losses in an uninterruptible power supply. In one aspect, the present invention provides an uninterruptible power supply (UPS) comprising an input to receive input power having an input voltage, an output to provide output power having an output voltage, a neutral line, an automatic voltage regulation (AVR) transformer coupled to the input and the output of the UPS and having an input, an output, a core and at least one switch controllably coupled to at least one of the core, the input and the output, and a means for isolating the core of the AVR transformer from the neutral line when the input voltage is substantially equal to a defined output voltage.

Claims

1. An uninterruptible power supply (UPS) system comprising:

an input to receive input power having an input voltage;

an output to provide output power;

a neutral line;

an automatic voltage regulation (AVR) transformer coupled to the input and the output of the UPS and having an input, an output, a core and a plurality of switches controllably coupled to at least one of the core, the input and the output;

a bypass switch configured to selectively couple the core of the AVR transformer to the neutral line; and

a controller configured to control the plurality of switches of the AVR transformer and the bypass switch,

wherein the controller is configured to control the bypass switch to isolate the core of the AVR transformer from the neutral line in a first mode of operation and to couple the core of the AVR transformer to the neutral line in a second mode of operation, and

wherein the controller is configured to, in the first mode of operation, couple a first one of the plurality of switches of the AVR transformer to the core and the AVR transformer input and a second one of the plurality of switches of the AVR transformer to the core and to the AVR transformer output in a configuration of the UPS to provide an output voltage of the AVR transformer that is equal to an input voltage at the input of the UPS.

2. The system of claim 1, further comprising a DC voltage source and an inverter coupled to the DC voltage source, wherein the inverter is coupled to the input of the AVR transformer and is configured to provide regulated AC power to the AVR transformer.

3. The system of claim 2, wherein the DC voltage source includes a battery.

4. The system of claim 1, wherein the controller is configured to, in the second mode of operation, couple the first one of the plurality of switches of the AVR transformer to the core and to the AVR transformer input and the second one of the plurality of switches of the AVR transformer to the core and to the AVR transformer output in a configuration of the UPS to provide an output voltage of the AVR transformer that is greater than an input voltage at the input of the UPS by a first ratio.

5. The system of claim 4, wherein the controller is configured, in a third mode of operation, to control the bypass switch to couple the core of the AVR transformer to the neutral line and wherein the controller is further configured to couple the first one of the plurality of switches of the AVR transformer to the core and to the AVR transformer input and the second one of the plurality of switches of the AVR transformer to the core and to the AVR transformer output in a configuration of the UPS to provide an output voltage of the AVR transformer that is greater than the input voltage at the input of the UPS by a second ratio which is larger than the first ratio.

6. The system of claim 5, wherein the second ratio is twice the first ratio.

7. The system of claim 4, wherein the controller is configured, in a fourth mode of operation, to control the bypass switch to couple the core of the AVR transformer to the neutral line and wherein the controller is further configured to couple the first one of the plurality of switches of the AVR transformer to the core and to the AVR transformer input and the second one of the plurality of switches of the AVR transformer to the core and to the AVR transformer output in a configuration of the UPS to provide an output voltage of the AVR transformer that is less than the input voltage at the input of the UPS.

8. The system of claim 1, wherein the bypass switch is an electromagnetic switch.

9. The system of claim 8, wherein the electromagnetic switch is a relay.

10. The system of claim 9, wherein the relay is a single pole double throw relay.

11. The system of claim 9, wherein the relay is a single pole single throw relay.

12. A method of providing stable power in an uninterruptible power supply (UPS) having an automatic voltage regulation (AVR) transformer, an input to receive input power having an input voltage with an AC voltage waveform, an output to provide output power having an output voltage, and a neutral line, the AVR transformer having an input, an output and a core selectively coupled to the neutral line, the method comprising:

determining whether the input voltage to the UPS is within a specified tolerance;

if the input voltage to the UPS satisfies a first condition, isolate the core of the AVR transformer from the neutral line in a first mode of operation;

if the input voltage of the UPS satisfies a second condition, couple the core of the AVR transformer to the neutral line in a second mode of operation; and

configuring, in the first mode of operation, the AVR transformer to provide output voltage that is equal to the input voltage at the input of the UPS.

13. The method of claim 12, further comprising acts of:

configuring, in the second mode of operation, the AVR transformer to boost the output voltage of the UPS if the input voltage of the UPS is less than a specified tolerance; and

configuring, in the second mode of operation, the AVR transformer to reduce the output voltage of the UPS if the input voltage of the UPS is greater than a specified tolerance.

14. The method of claim 12, wherein the act of isolating comprises an act of decoupling the core of the AVR transformer from the neutral line.

15. The method of claim 12, wherein the AVR transformer includes a first switch controllably coupled to the core and the input of the AVR transformer, a second switch controllably coupled to the core and the output of the AVR transformer, and a bypass switch configured to selectively couple the core of the AVR transformer to the neutral line,

wherein the act of isolating further comprises an act of coupling the first switch and the second switch to the core and one half cycle later, controlling the bypass switch to decouple the core from the neutral line,

wherein the act of coupling the core to the neutral line further comprises an act of controlling the bypass switch to couple the core to the neutral line and one half cycle later, coupling the first switch and the second switch to the core.

16. The method of claim 15, wherein the act of controlling the bypass switch to decouple the core from the neutral line comprises an act of opening the bypass switch at a zero crossing of the AC voltage waveform, and

wherein the act of controlling the bypass switch to couple the core to the neutral line comprises an act of closing the bypass switch at a zero crossing of the AC voltage waveform.

17. An uninterruptible power supply (UPS) system comprising:

an input to receive input power having an input voltage;

an output to provide output power having an output voltage;

a neutral line;

an automatic voltage regulation (AVR) transformer coupled to the input and the output of the UPS and having an input, an output, a core and a plurality of switches controllably coupled to at least one of the core, the input and the output; and

means for isolating the core of the AVR transformer from the neutral line, in a first mode of operation;

wherein the plurality of switches are selectively coupled, in the first mode of operation, to the core in a configuration of the UPS to provide an output voltage of the AVR transformer that is equal to the input voltage at the input of the UPS.

18. The system of claim 17, further comprising a DC voltage source coupled to an inverter and wherein the inverter is coupled to the AVR transformer and is configured to provide regulated AC power to the AVR transformer.

19. The system of claim 18, wherein the DC voltage source includes a battery.

20. The system of claim 17, wherein, in a second mode of operation, the core of the AVR transformer is coupled to the neutral line and the plurality of switches are selectively coupled to the core in a configuration of the UPS that results in the output voltage of the AVR transformer being greater than the input voltage at the input of the UPS by a first ratio.

21. The system of claim 17, wherein, in a third mode of operation, the core of the AVR transformer is coupled to the neutral line and the plurality of switches are selectively coupled to the core in a configuration of the UPS that results in the output voltage of the AVR transformer being greater than the input voltage at the input of the UPS by a second ratio which is larger than the first ratio.

22. The system of claim 21, wherein the second ratio is twice the first ratio.

23. The system of claim 17, wherein, in a fourth mode of operation the core of the AVR transformer is coupled to the neutral line and the plurality of switches are selectively coupled to the core in a configuration of the UPS that results in the output voltage of the AVR transformer being smaller than the input voltage at the input of the UPS.