Dimmer switch for use with lighting circuits having three-way switches

• US 8,212,424 B2
• Filed: 02/09/2010
• Issued: 07/03/2012
• Est. Priority Date: 06/06/2005
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Mosebrook, Donald, Rogan, Christopher M., Steffie, Jamie J., Keagy, Jon M., Detmer, Steven E.
• Primary Examiner(s): KAPLAN, HAL IRA
• Application Number:
  US12/702,503
• Publication Number:
  US 20100145545A1
• Time in Patent Office: 875 Days
• Field of Search: 307/139
• US Class Current: 307/139
• CPC Class Codes: H05B 39/041 the light-intensity of the source H05B39/08 takes precedence
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: H05B 39/086 with possibility of remote control
• CPC Class Codes: H05B 47/165 following a pre-assigned programmed sequence; Logic control [LC]
• CPC Class Codes: H05B 47/17 Operational modes, e.g. switching from manual to automatic mode or prohibiting specific operations
• CPC Class Codes: H05B 47/185 via power line carrier transmission
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

A dimmer switch coupleable to a circuit including a power source, load, and single-pole double-throw three-way switch that comprises a first and a second fixed contact, and a movable contact. The three-way switch has a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact. The dimmer switch comprises first, second and third load terminals coupled in series with the three-way switch. The dimmer switch comprises first and second controllably conductive devices, such that the first and second controllably conductive devices are operable to conduct load current to control the amount of power delivered to the load when the three-way switch is in the respective first and second states; and a controller coupleable to the first and second controllably conductive devices for rendering the first and second controllably conductive devices conductive and non-conductive.

Claims

1. A dimmer switch adapted to be coupled to a circuit including a power source, a load, and a single-pole double-throw three-way switch, the three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to either the power source or the load, the three-way switch having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact, the dimmer switch comprising:

a first load terminal adapted to be coupled to either the power source or the load to which the three-way switch is not coupled for conducting a load current through the load;

a second load terminal adapted to be coupled to the first fixed contact of the three-way switch;

a third load terminal adapted to be coupled to the second fixed contact of the three-way switch;

a first controllably conductive device electrically coupled between the first and second load terminals, such that the first controllably conductive device is operable to conduct the load current through the second load terminal to control the amount of power delivered to the load when the three-way switch is in the first state;

a second controllably conductive device electrically coupled between the first and third load terminals, such that the second controllably conductive device is operable to conduct the load current through the third load terminal to control the amount of power delivered to the load when the three-way switch is in the second state; and

a controller operably coupled to the first and second controllably conductive devices for rendering the first and second controllably conductive devices conductive and non-conductive, so as to control the amount of power delivered to the load.

2. The dimmer switch of claim 1, further comprising:

a first sensing device coupled to the second load terminal and operable to sense a first electrical characteristic associated with the second load terminal; and

a second sensing device coupled to the third load terminal and operable to sense a second electrical characteristic associated with the third load terminal;

wherein the controller is operably coupled to the first and second sensing devices, the controller operable to control the first and second controllably conductive devices in response to the first and second electrical characteristics, so as to control the amount of power delivered to the load by rendering the first controllably conductive device conductive to conduct the load current through the second load terminal when the three-way switch is in the first state, and by rendering the second controllably conductive device conductive to conduct the load current through the third load terminal when the three-way switch is in the second state.

3. The dimmer switch of claim 2, wherein the first sensing device is coupled in shunt electrical connection with the first controllably conductive device and the second sensing device is coupled in shunt electrical connection with the second controllably conductive device.

4. The dimmer switch of claim 3, wherein the first sensing device comprises a first impedance coupled in series electrical connection between the first load terminal and the second load terminal, and the second sensing device comprises a second impedance coupled in series electrical connection between the first load terminal and the third load terminal;

wherein the controller is responsive to a first voltage produced across the first impedance and to a second voltage produced across the second impedance.

5. The dimmer switch of claim 3, wherein the first sensing device comprises a first optocoupler having an input photodiode coupled in series electrical connection between the first load terminal and the second load terminal, and the second sensing device comprises a second optocoupler having an input photodiode coupled in series electrical connection between the first load terminal and the third load terminal;

wherein the controller is responsive to an output of the first optocoupler and an output of the second optocoupler.

6. The dimmer switch of claim 2, wherein the first and second sensing devices comprise current sensing devices.

7. The dimmer switch of claim 6, wherein the current sensing devices comprise current transformers.

8. The dimmer switch of claim 2, further comprising:

a communication circuit adapted to transmit a message including feedback information representative of the states of the first and second controllably conductive devices and the first and second sensing electrical characteristics.

9. The dimmer switch of claim 8, wherein the communication circuit transmits the message via an RF communication link or a wired communication link.

10. The dimmer switch of claim 2, further comprising:

a visual display for providing feedback to a user of the dimmer switch.

11. The dimmer switch of claim 10, wherein the visual display comprises a plurality of light-emitting diodes.

12. The dimmer switch of claim 2, wherein the controller is operable to control both the first and second controllably conductive devices to be simultaneously non-conductive so as to deliver substantially no power to the load.

13. The dimmer switch of claim 1, further comprising:

a communication circuit adapted to receive a message including control information;

wherein the controller is operable to control the first and second controllably conductive devices in dependence on the control information.

14. The dimmer switch of claim 13, wherein the communication circuit receives the message via an IR communication link, an RF communication link, or a wired communication link.

15. The dimmer switch of claim 1, wherein the first and second controllably conductive devices comprise bidirectional semiconductor switches.

16. The dimmer switch of claim 15, wherein each bidirectional semiconductor switch comprises a triac or two field-effect transistors in anti-series connection.

17. The dimmer switch of claim 1, further comprising a memory coupled to the controller, the controller operable to store in the memory state information representative of the states of the first and second controllably conductive devices and to recall the state information from the memory at power up.

18. The dimmer switch of claim 1, wherein the controller is operable to control the first and second controllably conductive devices to be conductive in a complementary basis, such that when the first controllably conductive device is conductive, the second controllably conductive device is non-conductive, and when the second controllably conductive device is conductive, the first controllably conductive device is non-conductive.

19. The dimmer switch of claim 1, wherein the controller comprises a microprocessor.

20. The dimmer switch of claim 1, further comprising:

an actuator;

wherein the controller controls the first and the second controllably conductive devices in response to an actuation of the actuator.

21. The dimmer switch of claim 1, wherein the load comprises a lighting load and the controller is operable to control the conductive states of the first and second controllably conductive devices so as to control a dimming level of the lighting load.

22. The dimmer switch of claim 1, further comprising:

a power supply electrically coupled to the first, second, and third load terminals and operable to provide power to the controller;

wherein the power supply is coupled to the second terminal through a first diode and to the third terminal through a second diode.

23. A dimmer switch adapted to be coupled to a circuit including an AC power source, a load, a first single-pole double-throw switch, and a second single-pole double-throw switch, a first three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to the power source, the second three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to the load, the first and second three-way switches each having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact, the dimmer switch comprising:

a first load terminal adapted to be coupled to the first fixed contact of the first three-way switch;

a second load terminal adapted to be coupled to the second fixed contact of the first three-way switch;

a third load terminal adapted to be coupled to the first fixed contact of the second three-way switch;

a fourth load terminal adapted to be coupled to the second fixed contact of the second three-way switch

a controllably conductive device electrically coupled between the first load terminal and the third load terminal for conducting a load current to the load;

a first sensing device coupled between the first load terminal and the second load terminal and adapted to carry the load current through the second load terminal, the first sensing device operable to sense a first electrical characteristic associated with the second load terminal;

a second sensing device coupled between the third load terminal and the fourth load terminal and adapted to carry the load current through the fourth load terminal, the second sensing device operable to sense a second electrical characteristic associated with the fourth load terminal; and

a controller operably coupled to the controllably conductive device and to the first and second sensing devices for controlling the controllably conductive device in response to the first and second electrical characteristics;

wherein the controller is operable to control the amount of power delivered to the load by controlling the controllably conductive device to conduct the load current through the first load terminal when the first three-way switch is in the first state, through the second load terminal when the first three-way switch is in the second state, through the third load terminal when the second three-way switch is in the first state, and through the fourth load terminal when the second three-way switch is in the second state.

24. The dimmer switch of claim 23, wherein the first and second sensing devices comprise current sensing devices.

25. The dimmer switch of claim 24, wherein the first sensing circuit is operable to generate a first control signal representative of whether a first current is flowing through the first current sensing device, and the second sensing circuit is operable to generate a second control signal representative of whether a second current is flowing through the second current sensing device;

wherein the controller is operable to change the controllably conductive device between the conductive and non-conductive states in response to the first control signal and the second control signal.

26. A method for controlling a load in a circuit comprising a power source, the load, a dimmer switch, and a single-pole double-throw three-way switch, the three-way switch comprising a first fixed contact, a second fixed contact, and a movable contact adapted to be coupled to either the power source or the load, the three-way switch having a first state in which the movable contact is contacting the first fixed contact and a second state in which the movable contact is contacting the second fixed contact, the method comprising the steps of:

providing a first load terminal on the dimmer switch, the first load terminal adapted to be coupled to either the power source or the load to which the three-way switch is not coupled for conducting a load current through the load;

providing a second load terminal on the dimmer switch, the second load terminal adapted to be coupled to the first fixed contact of the three-way switch;

providing a third load terminal on the dimmer switch, the third load terminal adapted to be coupled to the second fixed contact of the three-way switch;

electrically coupling a first controllably conductive device between the first and second load terminals, such that the first controllably conductive device is operable to conduct the load current through the second load terminal when the three-way switch is in the first state;

electrically coupling a second controllably conductive device between the first and third load terminals, such that the second controllably conductive device is operable to conduct the load current through the third load terminal when the three-way switch is in the second state; and

controlling the first and second controllably conductive devices between the conductive state and the non-conductive state, so as to control the amount of power delivered to the load.

27. The method of claim 26, further comprising the steps of:

sensing a first electrical characteristic associated with the second load terminal;

sensing a second electrical characteristic associated with the third load terminal;

rendering the first controllably conductive switch conductive in accordance with the sensed first electrical characteristic and the sensed second electrical characteristic to conduct the load current through the second load terminal to thus control the amount of power delivered to the load when the three-way switch is in the first state; and

rendering the second controllably conductive switch conductive in accordance with the sensed second electrical characteristic and the sensed second electrical characteristic to conduct the load current through the third load terminal to thus control the amount of power delivered to the load when the three-way switch is in the second state.

28. The method of claim 27, wherein the step of sensing a first electrical characteristic comprises sensing a first voltage produced across the first controllably conductive device and the step of sensing a second electrical characteristic comprises sensing a second voltage produced across the second controllably conductive device.

29. The method of claim 27, wherein the step of sensing a first electrical characteristic comprises sensing a first current through the second load terminal and the step of sensing a second electrical characteristic comprises sensing a second current through the third load terminal.

30. The method of claim 27, further comprising the step of:

transmitting a message including feedback information representative of the states of the first and second controllably conductive devices, the sensed first electrical characteristic, and the sensed second electrical characteristic.

31. The method of claim 27, further comprising the step of:

providing feedback to a user of the dimmer switch via a visual display.

32. The method of claim 27, wherein the step of controlling the first and second controllably conductive devices comprises controlling both the first and second controllably conductive devices to be non-conductive so as to deliver substantially no power to the load.

33. The method of claim 26, further comprising the step of:

receiving a message including control information;

wherein the step of controlling the first and second controllably conductive devices comprises controlling the first and second controllably conductive devices in accordance with the control information.

34. The method of claim 26, further comprising the steps of:

storing in a memory state information representative of the states of the first and second controllably conductive devices; and

recalling the state information from the memory at power up.

35. The method of claim 26, wherein the step of controlling the first and second controllably conductive devices comprises controlling the first and second controllably conductive devices to be conductive in a complementary basis, such that when the first controllably conductive device is conductive, the second controllably conductive device is non-conductive, and when the second controllably conductive device is conductive, the first controllably conductive device is non-conductive.

36. The method of claim 26, wherein the step of controlling the first and second controllably conductive devices further comprises controlling the first and second controllably conductive devices in response to an actuation of an actuator of the dimmer switch.

37. A system for supplying power from an AC power source to a load comprising:

a first single-pole double-throw three-way switch comprising a first fixed contact, a second fixed contact, and a first movable contact adapted to be coupled to the power source, the first three-way switch having a first state in which the first movable contact is contacting the first fixed contact and a second state in which the first movable contact is contacting the second fixed contact;

a second three-way switch comprising a third fixed contact, a fourth fixed contact, and a second movable contact adapted to be coupled to the load, the second three-way switch having a third state in which the second movable contact is contacting the third fixed contact and a fourth state in which the second movable contact is contacting the fourth fixed contact; and

a dimmer switch comprising a first load terminal coupled to the first fixed contact of the first three-way switch, a second load terminal coupled to the second fixed contact of the first three-way switch, a third load terminal coupled to the third fixed contact of the second three-way switch, and a fourth load terminal coupled to the fourth fixed contact of the second three-way switch;

wherein the dimmer switch is operable to control the power delivered to the load.

38. The system of claim 37, wherein the dimmer switch further comprises:

a controllably conductive device having a conductive state in which the controllably conductive device is controlled such that a desired amount of power is capable of being delivered to the load and a non-conductive state in which the controllably conductive device is controlled such that substantially no power is capable of being delivered to the load;

arranged such that when the controllably conductive device is in the conductive state, a current to the load flows between one of the first load terminal and the second load terminal and one of the third load terminal and the fourth load terminal;

a first sensing device electrically coupled to at least one of the first load terminal and the second load terminal, the sensing device operable to sense a first electrical characteristic associated with the load terminal to which the first sensing device is coupled;

a second sensing device electrically coupled to at least one of the third load terminal and the fourth load terminal, the sensing device operable to sense a second electrical characteristic associated with the load terminal to which the second sensing device is coupled; and

a controller electrically coupled to the controllably conductive device and operable to control the controllably conductive device in response to the first and second electrical characteristics.

39. The system of claim 38, wherein the controller is operable to determine whether the first SPDT three-way switch is in the first state or the second state in response to the output of the first sensing device and whether the second three-way switch is in the third state or the fourth state in response to the output of the second sensing device.