System and method for wire-guided pedicle screw stabilization of spinal vertebrae

• US 8,216,282 B2
• Filed: 09/27/2011
• Issued: 07/10/2012
• Est. Priority Date: 10/01/2008
• Status: Active Grant

• Current Assignee: Sherwin Hua
• Original Assignee: Sherwin Hua
• Inventors: Hua, Sherwin
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US13/246,432
• Publication Number:
  US 20120016423A1
• Time in Patent Office: 287 Days
• Field of Search: 606246-256, 606264-267, 606/278, 606/99, 606/96, 606/86.A, 606/190, 606/914, 606/104, 600/201, 600/203, 600/210
• US Class Current: 606/264
• CPC Class Codes: A61B 17/7001 Screws or hooks combined with longitudinal elements which do not contact vertebrae A61B17/7058 takes precedence
• CPC Class Codes: A61B 17/7002 Longitudinal elements, e.g. rods
• CPC Class Codes: A61B 17/701 Longitudinal elements with a non-circular, e.g. rectangular, cross-section A61B17/7005, A61B17/7007 take precedence
• CPC Class Codes: A61B 17/7053 with parts attached to bones or to each other by flexible wires, straps, sutures or cables
• CPC Class Codes: A61B 17/7083 Tools for guidance or insertion of tethers, rod-to-anchor connectors, rod-to-rod connectors, or longitudinal elements
• CPC Class Codes: A61B 17/8863 Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
• CPC Class Codes: A61B 2090/392 Radioactive markers
• CPC Class Codes: A61B 2090/3937 Visible markers
• CPC Class Codes: A61B 2090/3941 Photoluminescent markers
• CPC Class Codes: A61B 2090/3954 magnetic, e.g. NMR or MRI
• CPC Class Codes: A61B 2090/3966 Radiopaque markers visible in an X-ray image
• CPC Class Codes: A61B 90/92 coded with colour

Abstract

An improved system and method for positioning screws and rods to immobilize bones is provided. Specifically, the system and method is optimal for performing transforaminal lumbar interbody fusion (TLIF) and other interbody fusions in the spine. The system involves pedicle screws detachably connected to wires that guide rods down to the screws. The wires are strong, narrow, flexible, adjustable in tension, and easily disconnected from the screws after rod placement via a process such as cutting, radiating, burning, dissolving, etc. The use of wires to place the rods avoids the conventional bulky tower apparatuses of the prior art while at the same time enhancing the accuracy of placement. One of the preferred methods involves relying upon the natural lordotic curvature of the spine and the narrow diameter of the wires to insert many elements through a single minimally invasive incision.

Claims

1. A system for bone stabilization comprising:

a first screw having a first screw head comprising opposing sides;

a second screw having a second screw head comprising opposing sides;

a spinal fixation element configured to be retained in at least one of the first screw head and the second screw head between the opposing sides;

at least a first guiding element extending away from the first screw and configured to extend through a skin opening through which the first guiding element is delivered, wherein the first guiding element comprises at least one elongated member extending away from each of the opposing sides of the first screw head; and

at least a second guiding element extending away from the second screw and configured to extend through the skin opening, wherein the second guiding element comprises at least one elongated member extending away from each of the opposing sides of the second screw head;

wherein at least one of the elongated members is flexible in at least a plane substantially parallel with the opposing sides of the screw head from which said at least one elongated member extends;

wherein the first guiding element and the second guiding element are configured to overlap, and wherein the first guiding element and second guiding element are capable in their overlapping configuration of guiding the spinal fixation element towards contact with the first and second screw heads at any angle permitted geometrically by the guiding elements including an angle not parallel with a long axis of either of the guiding elements.

2. The system of claim 1, wherein the first screw, the second screw, the spinal fixation element and the first and second guiding elements are configured to be delivered through the same percutaneous or minimally invasive skin incision, wherein the size of the skin incision is smaller than the sum of the smallest cross sectional sizes of the first and second screws.

3. The system of claim 1, wherein the first guiding element comprises at least one wire connected to the first screw head and/or the second guiding element comprises at least one wire connected to the second screw head.

4. The system of claim 3, wherein the first guiding element comprises at least one wire portion connected to each side of the first screw head and the second guiding element comprises at least one wire portion connected to each side of the second screw head.

5. The system of claim 3, wherein the wires are connected to the screw heads with extended tabs attached to the screw heads that are configured to be easily detached from the screw heads.

6. The system of claim 1, wherein the first and second guiding elements are attached to the first and second screws, respectively, through a mechanical clamp or device that securely holds the respective screw heads, and the clamp or device is removable along with the guiding elements after the spinal fixation element is guided into contact with the first and second screw heads.

7. The system of claim 1, wherein at least one of the first and second guiding elements comprises a rigid tower.

8. The system of claim 7, wherein both of the first and second guiding elements comprise rigid towers.

9. The system of claim 1, wherein one or both of first and second guiding elements comprises a short tower and at least one wire, wherein the short tower is configured to be positioned below the skin opening and the at least one wire extends through the skin opening when the associated screw is delivered into bone.

10. The system of claim 1, wherein the spinal fixation element is a cylindrical rod.

11. The system of claim 1, wherein one or both of the first and second guiding elements comprises one or more long wires attached to multiple short wires connected to the associated screw head.

12. The system of claim 1, further comprising a locking assembly configured to lock the spinal fixation element to the first and second screw heads.

13. The system of claim 12, wherein the locking assembly is built in or part of the first and second screw heads.

14. The system of claim 1, wherein the guiding elements are configured to intersect at an intersection point, and further comprising means for measuring the depths of each guiding element below the intersection point and to reflect the measured depths above the intersection point to produce a virtual reflected image of the relative positions of the screws so that the length and contour of the spinal fixation element can be pre-bent or chosen by a surgeon to the correct curvature and size.

15. A system for bone stabilization comprising:

a first screw having a first screw head;

a second screw having a second screw head;

at least a first guiding element extending away from the first screw head and configured to extend through a skin opening through which the first guiding element is delivered;

at least a second guiding element extending away from the second screw and configured to extend through a skin opening through which the second guiding element is delivered; and

a spinal fixation element configured to be retained in both the first screw head and the second screw head, the spinal fixation element comprising a retention element configured to be guided by at least one of the guiding elements to assist in delivering the spinal fixation element to the first screw head and the second screw head;

wherein the retention element is attached to a region near an end of the spinal fixation element and is extendible through or along the guiding elements to raise, lower, push, pull, and rotate the spinal fixation element into position within the heads of the screws.

16. The system of claim 15, further comprising a leading thread or wire used for delivering the spinal fixation element through either a separate percutaneous pendulum approach or through the same skin incision in which the screws are placed.

17. A system for bone stabilization, comprising:

a first screw having a first screw head comprising opposing sides defining a seat between the opposing sides;

a second screw having a second screw head;

a spinal fixation element configured to be retained in at least the seat of the first screw head; and

a guiding element comprising one or more elongated members extending away at least from the first screw, the guiding element configured to guide the spinal fixation element into contact with the first screw head;

wherein at least one of the elongated members is flexible in at least a plane substantially parallel with the opposing sides of the first screw head.

18. The system of claim 17, wherein the guiding element comprises a first wire portion extending from one side of the first screw head and a second wire portion extending from a second side of the first screw head, the first and second wire portions configured to guide the spinal fixation element therebetween into contact with the first screw head.

19. The system of claim 17, further comprising one or more elongated members extending away from the second screw.

20. The system of claim 17, wherein the one or more elongated members are secured to an intermediate element detachable from the first screw.

21. The system of claim 17, wherein the guiding element comprises a tower attached to the first screw and one or more wires extending away from the tower.

22. The system of claim 17, further comprising a tower attached to and extending away from the second screw.

23. The system of claim 17, wherein the spinal fixation element is a rod having a circular cross-section.

24. The system of claim 17, wherein the spinal fixation element further comprises a retention element for assisting in delivery of the spinal fixation element over the one or more elongated members.

25. The system of claim 17, further comprising a locking assembly configured to lock the spinal fixation element in the seats of the first and second screw heads.

26. The system of claim 17, wherein the one or more elongated members are connected to flexible strands connected to the first screw and configured to wrap around the spinal fixation element.

27. A screw for use in bone stabilization, comprising:

a screw shaft;

a screw head having opposing sides to define a seat defining a channel for receiving a spinal fixation element;

at least one elongated member extending from at least one of the opposing sides of the screw head configured to guide the spinal fixation element into the channel of the seat of the screw head;

wherein at least one of the elongated members is flexible in at least a plane substantially parallel with the opposing sides of the screw head.

28. The screw of claim 27, comprising a first elongated member extending from one side of the screw head and a second elongated member extending from the other side of the screw head, wherein both of the elongated members are flexible in at least a plane substantially parallel with the opposing sides of the screw head.

29. The screw of claim 27, comprising a tower attached to the screw head, wherein the at least one elongated member is attached to the tower.

30. The screw of claim 27, further comprising a locking assembly configured to lock the spinal fixation element in the channel.