Tissue holding devices and methods for making the same

• US 8,216,497 B2
• Filed: 12/09/2009
• Issued: 07/10/2012
• Est. Priority Date: 05/04/2006
• Status: Active Grant

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Lindh, David Sr., Nawrocki, Jesse G., Collier, John P.
• Primary Examiner(s): WOLLSCHLAGER, JEFFREY MICHAEL
• Application Number:
  US12/634,071
• Publication Number:
  US 20100084780A1
• Time in Patent Office: 944 Days
• Field of Search: None
• US Class Current: 264/153
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61B 2017/06176 with protrusions, e.g. barbs
• CPC Class Codes: B29C 2043/023 having a plurality of grooves
• CPC Class Codes: B29C 2043/148 using different moulds
• CPC Class Codes: B29C 2043/3615 Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices
• CPC Class Codes: B29C 43/021 characterised by the shape of the surface
• CPC Class Codes: B29C 43/146 for making multilayered articles
• CPC Class Codes: Y10T 83/4516 Work-feed mechanism in nonfeed motion effects or initiates tool actuation
• CPC Class Codes: Y10T 83/6484 Punch or die station

Abstract

Various methods are provided for forming tissue holding devices having predetermined shapes suitable for use in surgical applications, and devices formed in accordance with such methods are also provided. These methods include press forming methods, and press forming methods in combination with profile punching. Tissue holding devices formed in accordance with such methods include various configurations for a core and a plurality of tissue holding elements extending outwardly from the core.

Claims

1. A method for forming a tissue holding device having a predetermined shape suitable for use in surgical applications, comprising:

providing a polymeric feedstock material;

using a first set of dies, press forming the polymeric feedstock material into a pre-form having a length and a width, wherein the width is defined by a central portion and first and second enlarged distal ends;

providing a receiver plate and a stripper plate each having a top surface with a recess formed therein having a three-dimensional shape such that, when the recesses are aligned and facing one another, a cavity is formed therebetween capable of receiving therein the pre-form and having a substantially complementary shape as that of the pre-form, including the central portion and enlarged distal ends thereof, the stripper plate further having a opening therethrough for receiving a punch;

aligning the receiver and stripper plates and placing the pre-form in the cavity formed therebetween;

providing a punch having a punch element having an outer periphery substantially identical to an outer periphery of the predetermined shape of the tissue holding device, and having a three dimensional surface contour substantially complementary to a top surface of a portion of the pre-form to be punched;

pressing the punch element through the stripper plate and into the pre-form to thereby create the tissue holding device of the predetermined shape, wherein the punch element presses into only the central portion of the pre-form and not the enlarged distal ends of the pre-form;

wherein the predetermined shape of the tissue holding device includes a core extending along a length thereof and having an outermost dimension of less than or equal to 0.03 inches, and a plurality of tissue holding elements extending outwardly therefrom along at least a portion of the length.

2. The method according to claim 1, wherein the plurality of tissue holding elements have a length less than or equal to 0.2 inches.

3. The method according to claim 1, wherein the plurality of tissue holding elements include at least first and second tissue holding elements positioned opposite one another at substantially the same location along the length of the core.

4. The method according to claim 1, wherein the plurality of tissue holding elements extend outwardly from the core at an angle, and wherein the tissue holding device further includes a web-like portion extending between an inner side of the tissue holding elements and the core, wherein the web-like portion is thinner than the tissue holding element.

5. The method according to claim 1, wherein the core of the tissue holding device has a cross-sectional shape comprising opposing upper and lower outwardly curved sides and opposing first and second substantially flat lateral sides.

6. The method according to claim 5, wherein the plurality of tissue holding elements extend outwardly from the first and/or second lateral sides.

7. The method according to claim 5, wherein the tissue holding elements have a length less than or equal to 0.2 inches.

8. The method according to claim 1, wherein the core has a substantially uniform cross-section along its length.

9. The method according to claim 1, wherein the core increases in cross-section along at least a portion of its length.

10. The method according to claim 1, wherein at least one of the plurality of tissue holding elements has an inner side having a recess therein.

11. The method according to claim 1, wherein a length of the tissue grasping elements increases along at least a portion of the length of the tissue holding device.

12. The method according to claim 1, wherein the first set of dies are circular in shape, each having a recess in an outer circumference thereof.