Ultrasonic vibration system and method for removing/avoiding unwanted build-up on structures

• US 8,217,554 B2
• Filed: 05/28/2009
• Issued: 07/10/2012
• Est. Priority Date: 05/28/2008
• Status: Expired due to Fees

• Current Assignee: FBS, Inc. (INFRONEER Holdings, Inc.)
• Original Assignee: FBS, Inc. (INFRONEER Holdings, Inc.)
• Inventors: Royer, Roger L. Jr., Rose, Joseph L., Smith, Edward C., Palacios, Jose L.
• Primary Examiner(s): Dougherty, Thomas
• Application Number:
  US12/473,923
• Publication Number:
  US 20100031972A1
• Time in Patent Office: 1,139 Days
• Field of Search: 310/311, 310/312, 310/323.01, 310/323.02, 310/333, 310/336, 244/134.R, 244/134.A, 244/134.C, 244/134.D
• US Class Current: 310/333
• CPC Class Codes: B64D 15/00 De-icing or preventing icing on exterior surfaces of aircraft motor vehicles specially adapted for carrying de-icing equipment B60P

Abstract

An ultrasonic method for removing and/or avoiding unwanted build-up on structures is provided, wherein the term build-up refers to, but is not limited to, ice, dirt, mud, or other wanted debris or contamination. Deicing or anti-icing structures of interest can include, but are not limited to, helicopter rotor blades, other helicopter blade components, fixed wing aircraft components, windshields in aircraft, automobiles, and other vehicles, ship hulls or other ship components, heat exchangers and other tubing where frost or ice could form, air-conditioning components, head lamp and other light coverings, bridge structures and components, and any structure where anti-icing or deicing would be beneficial. One or more ultrasonic actuators permanently embedded or coupled to the structure may be used accomplish the removal. The technique presented herein could also be utilized for non-destructive evaluation and structural health monitoring applications.

Claims

1. A method to at least one of remove and prevent ice, mud, debris, or other contamination from attaching to a single or multi-layer isotropic or anisotropic host structure, comprising:

placing at least one ultrasonic actuator on the host structure;

determining a loading function to create an appropriate shear stress, normal stress, other wave mechanics parameter, or combination thereof, at an interface of the host structure and a contaminant disposed on the host structure at the desired position and depth location; and

activating the at least one ultrasonic actuator on the host structure to produce the shear stress via ultrasonic continuous guided wave activation, wherein at least one of ultrasonic initial transient wave propagation, reflection factor superposition, and time modal vibrations are used to at least one of delaminate and weaken the adhesion strength of the contamination to the host structure.

2. The method of claim 1, wherein one of a single ultrasonic receiver and multiple ultrasonic receivers are used to receive the ultrasonic stress waves produced by the at least ultrasonic actuator to perform one of nondestructive testing and structural health monitoring of the host structure.

5. The method according to claim 1, wherein one of frequency tuning and sweeping of a given frequency range to naturally create and move ultrasonic stress focal points throughout the structure to provide full structural coverage to one of remove and weaken one of ice or contaminants from the host structure.

6. The method according to claim 1, wherein specific guided wave mode selection is used to minimize energy to one of remove and weaken contaminants from the host structure.

7. The method according to claim 1, wherein at least one of phased-array focusing tone-burst pulse excitation and time delay phasing using continuous wave excitation are used to drive multiple ultrasonic actuators to focus ultrasonic stresses at specific points on the host structure.

8. The method according to claim 1, wherein specific guided wave mode selection is used to excite a mode with a specific wave structure so that relatively high stresses occur mainly at the interface of the host structure and the ice or contamination layer to avoid detrimentally affecting the host structure.

9. The method according to claim 1, wherein at least one horizontal shear ultrasonic actuator, designed to utilize either a d₁₅ or d₃₃ mode of operation, is provided to create shear stress at a contamination/host structure interface to one of remove and weaken the adhesion strength of the contamination.

10. The method according to claim 9, wherein the d₁₅ or d₃₃ actuator is comprised of multiple d₁₅ or d₃₃ actuator elements in order to create a larger d₁₅ or d₃₃ actuator.

11. The method according to claim 10, wherein multiple actuators are used to form a larger actuator to avoid difficulties encountered with poling through a long actuator length.

12. The method according to claim 1, wherein at least one of a normal and an angle beam ultrasonic actuator are used to create a vertical shear stress at a contamination/host structure interface to remove the contamination.

13. The method according to claim 1, wherein the at least one ultrasonic actuator on the host structure is one of an annular array and a comb actuator.

14. The method according to claim 1, wherein high frequency ultrasonic vibration is used to generate shear stress at the contaminant/host structure interface.

15. The method according to claim 1, wherein at least one of a continuous wave, tone burst, and a chirp input signal is used to activate the at least one ultrasonic actuator on the host structure.

16. The method according to claim 1, wherein at least one of a coating, air pressure and heat are further used to one of minimize and remove the contamination.

23. The method according to claim 2, wherein the at least one ultrasonic receiver is used to receive the ultrasonic stress waves produced by the at least one ultrasonic actuator to perform at least one of nondestructive testing and structural health monitoring on any multi-layer structure via appropriate wave structure selection from the dispersion curves for the particular structure being examined to find defects at any depth location.

3. A method of at least one of removing and preventing ice from attaching to a host structure, comprising:

one of permanently installing and periodically placing at least one ultrasonic actuator on a surface of the host structure, the surface on which the at least one ultrasonic actuator is placed being spaced from each edge of the host structure; and

activating the at least one ultrasonic actuator on the host structure to generate guided waves to provide ultrasonic stresses in the host structure to one of remove the ice from the host structure, decrease an adhesion strength of ice layers from the host structure and prevent ice from forming on the host structure.

17. The method according to claim 3, wherein at least one of tone-burst pulse excitation, phased array focusing and time delay phasing using continuous wave excitation are used to drive multiple ultrasonic actuators to focus ultrasonic stresses at specific points on the host structure.

19. The method according to claim 3, wherein at least one horizontal shear ultrasonic actuator is provided to create shear stress at a contamination/host structure interface to remove the contamination.

21. The method according to claim 3, wherein the at least one ultrasonic actuator on the host structure is one of an annular array and a comb actuator.

4. A method of at least one of removing and preventing contaminants from attaching to a host structure, comprising:

one of permanently installing and periodically placing at least one ultrasonic actuator on a surface of the host structure, the surface on which the at least one ultrasonic actuator is placed being spaced from each edge of the host structure; and

activating the at least one ultrasonic actuator on the host structure to generate guided waves to provide ultrasonic stresses in the host structure to one of remove the contaminants from the host structure, decrease an adhesion strength of the contaminants from the host structure and prevent contaminates from forming on the host structure.

18. The method according to claim 4, wherein at least one of tone-burst pulse excitation, phased array focusing and time delay phasing using continuous wave excitation are used to drive multiple ultrasonic actuators to focus ultrasonic stresses at specific points on the host structure.

20. The method according to claim 4, wherein at least one horizontal shear ultrasonic actuator is provided to create shear stress at a contamination/host structure interface to remove the contamination.

22. The method according to claim 4, wherein the at least one ultrasonic actuator on the host structure is one of an annular array and a comb actuator.