Bone fixation tool

• US 8,221,433 B2
• Filed: 05/26/2010
• Issued: 07/17/2012
• Est. Priority Date: 05/26/2009
• Status: Expired due to Fees

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Lozier, Antony J., Murphy, Daniel P.
• Primary Examiner(s): Truong, Kevin T
• Assistant Examiner(s): Boles, Sameh
• Application Number:
  US12/787,518
• Publication Number:
  US 20100305624A1
• Time in Patent Office: 783 Days
• Field of Search: 606/86.A, 606/99, 606/104, 606/914, 606/916, 814/36
• US Class Current: 606/104
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/846 Nails or pins, i.e. anchors without movable parts, holding by friction only, with or without structured surface A61B17/72, A61B17/86 take precedence
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/92 Impactors or extractors, e.g. for removing intramedullary devices insertion or extraction of artificial joints A61F2/4603
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/0647 having one single leg, e.g. tacks
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element

Abstract

A tool and a method are provided for driving a bone pin into a fractured bone to stabilize the fractured bone by maintaining the fractured bone in a reduced state. The tool may be a handheld device including a cartridge having at least one passageway that receives the bone pin. The tool may also include a pneumatically-powered piston having a needle that is sized for receipt within the passageway of the cartridge, the needle applying sufficient force to the bone pin to drive the bone pin out of the cartridge and into the fractured bone.

Claims

1. A handheld tool for stabilizing a fractured bone, the handheld tool having a proximal end and a distal end, the handheld tool including:

a housing;

at least one bone pin configured to be driven into the fractured bone to stabilize the fractured bone;

a cartridge supported by the housing and including at least one passageway that receives the bone pin, the passageway sized to accommodate axial movement of the bone pin through the passageway while limiting radial movement of the bone pin in the passageway;

a piston that translates axially relative to the housing, the piston including a head arranged toward the proximal end of the handheld tool and a needle arranged toward the distal end of the handheld tool, the needle sized for receipt within the passageway of the cartridge, the needle applying sufficient force to the bone pin to drive the bone pin axially from the cartridge and into the fractured bone;

a pressurized gas source supported by the housing for supplying a pneumatic force to the head of the piston to axially translate the piston relative to the housing, wherein the piston translates from a rest position to a fired position under the pneumatic force, the housing defining a vent located between the head of the piston in the rest position and the head of the piston in the fired position, the vent directing pressurized gas downwardly through a handle of the handheld tool; and

a dial for rotating the cartridge to selectively align the at least one passageway with the needle, wherein the dial includes a head arranged toward the proximal end of the handheld tool and a shaft arranged toward the distal end of the handheld tool to communicate with the cartridge, and wherein the piston is cannulated, the shaft of the dial extending through the cannulated piston to reach the cartridge.

2. The handheld tool of claim 1, further including a regulator for limiting the pneumatic force supplied to the head of the piston, the regulator including an inlet in communication with the pressurized gas source, an outlet in communication with the piston, a passageway between the inlet and the outlet, and a sliding diaphragm that closes the passageway between the inlet and the outlet when a threshold pressure is reached at the outlet.

3. The handheld tool of claim 1, wherein the pressurized gas source supplies at least 70 psi of pneumatic pressure to the head of the piston to drive the bone pin into the fractured bone.

4. The handheld tool of claim 1, wherein the pressurized gas source supplies between about 400 psi and 500 psi of pneumatic pressure to the head of the piston to drive the bone pin into the fractured bone.

5. The handheld tool of claim 1, wherein the pressurized gas source includes at least one of pressurized carbon dioxide and pressurized nitrogen.

6. A handheld tool for stabilizing a fractured bone, the handheld tool having a proximal end and a distal end, the handheld tool including:

a housing;

at least one bone pin configured to be driven into the fractured bone to stabilize the fractured bone;

a cartridge supported by the housing at the distal end of the handheld tool, the cartridge including at least one passageway that receives the bone pin;

a piston that translates axially relative to the housing, the piston including a head arranged toward the proximal end of the handheld tool and a needle arranged toward the distal end of the handheld tool, the needle sized for receipt within the passageway of the cartridge, the needle applying sufficient force to the bone pin to drive the bone pin axially from the cartridge and into the fractured bone;

a pressurized gas source supported by the housing for supplying a pneumatic force to the head of the piston to axially translate the piston relative to the housing, wherein the piston translates from a rest position to a fired position under the pneumatic force, the housing defining a vent located between the head of the piston in the rest position and the head of the piston in the fired position, the vent directing pressurized gas downwardly through a handle of the handheld tool; and

a dial for rotating the cartridge to selectively align the at least one passageway with the needle, wherein the dial includes a head arranged toward the proximal end of the handheld tool and a shaft arranged toward the distal end of the handheld tool to communicate with the cartridge, and wherein the piston is cannulated, the shaft of the dial extending through the cannulated piston to reach the cartridge.

7. The handheld tool of claim 6, wherein the bone pin is constructed of a biodegradable polymeric material.

8. The handheld tool of claim 6, wherein the bone pin weighs less than about 0.01 gram.

9. The handheld tool of claim 6, further including a nose coupled to the housing for supporting the cartridge, the nose including a bone-contacting surface located at the distal end of the handheld tool that rests against the fractured bone.

10. The handheld tool of claim 6, wherein the cartridge includes a plurality of passageways for receiving a plurality of bone pins.

11. The handheld tool of claim 6, wherein the piston further includes a central shaft that extends between the head and the needle, the needle being radially offset from the central shaft.

12. The handheld tool of claim 6, further including a damper that surrounds the piston to slow axial translation of the piston relative to the housing.

13. The handheld tool of claim 6, wherein the piston travels toward the distal end of the handheld tool under a pneumatic force and returns to the proximal end of the handheld tool under a spring force.

14. A handheld tool for driving a bone pin into a fractured bone to stabilize the fractured bone, the handheld tool having a proximal end and a distal end, the handheld tool including:

a housing;

a cartridge supported by the housing and including at least one passageway that is sized to receive the bone pin;

a piston that translates axially relative to the housing, the piston including a head arranged toward the proximal end of the handheld tool and a needle arranged toward the distal end of the handheld tool, the needle sized for receipt within the passageway of the cartridge, the needle applying sufficient force to the bone pin to drive the bone pin axially from the cartridge and into the fractured bone;

a pressurized gas source coupled to the housing for supplying a pneumatic force to the head of the piston to axially translate the piston relative to the housing;

a valve assembly having a normally closed state to close a flow of pressurized gas from the pressurized gas source to the head of the piston and an open state to open the flow of pressurized gas from the pressurized gas source to the head of the piston;

a trigger assembly coupled to the valve assembly to adjust the valve assembly from the normally closed state to the open state, the valve assembly automatically returning to the normally closed state following the open state; and

a dial for rotating the cartridge to selectively align the at least one passageway with the needle, wherein the dial includes a head arranged toward the proximal end of the handheld tool and a shaft arranged toward the distal end of the handheld tool to communicate with the cartridge, and wherein the piston is cannulated, the shaft of the dial extending through the cannulated piston to reach the cartridge.

15. The handheld tool of claim 14, wherein the trigger assembly includes a trigger, a pivoting lock, and a rotating pawl coupled to the trigger such that movement of the trigger causes the pawl to rotate automatically and continuously from a first area to a second area, the pawl engaging the lock when rotating in the first area to adjust the valve assembly to the open state, the pawl disengaging the lock when rotating in the second area to automatically return the valve assembly to the normally closed state.

16. The handheld tool of claim 15, wherein the trigger assembly further includes a shaft, the pawl defining an oblong central opening that receives the shaft such that the pawl rotates about the shaft and translates relative to the shaft.

17. The handheld tool of claim 14, further including a regulator for limiting the pneumatic force supplied to the head of the piston, the regulator including an inlet in communication with the pressurized gas source, an outlet in communication with the valve assembly, a passageway between the inlet and the outlet, and a sliding diaphragm that closes the passageway between the inlet and the outlet when a threshold pressure is reached at the outlet.

18. The handheld tool of claim 17, wherein the regulator is integrally formed with the valve assembly, the outlet of the regulator defining an inlet of the valve assembly.

19. The handheld tool of claim 17, wherein the sliding diaphragm of the regulator defines at least one axial passageway between the inlet and the outlet of the regulator.