Merchandisers having anti-fog coatings and methods for making the same
First Claim
Patent Images
1. A method of manufacturing a refrigerator door having a substantially transparent substrate, the method comprising the acts of:
- mixing an isocyanate with a polyol to form a mixture, the isocyanate comprising a compound selected from the group consisting of ε
-caprolactam blocked toluene diisocyanate, 3,5-dimethylpyrazole blocked toluene diisocyanate, 3,5-dimethylpyrazole blocked isophorone diisocyanate, 3,5-dimethylpyrazole blocked isophorone diisocyanate trimer, 3,5-dimethylpyrazole blocked hexamethylene diisocyanate biuret, diethyl malonate blocked hexamethylene diisocyanate biuret, ε
-caprolactam blocked hexamethylene diisocyanate trimer, 3,5-dimethylpyrazole blocked hexamethylene diisocyanate trimer, methylethylketoxime blocked hexamethylene diisocyanate trimer, 3,5-dimethylpyrazole and diethyl malonate blocked isophorone diisocyanate trimer, 3,5-dimethylpyrazole and diethyl malonate blocked hexamethylene diisocyanate biuret, 3,5-dimethylpyrazole and diethyl malonate blocked hexamethylene diisocyanate trimer and a combination thereof, wherein the mixture comprises less than about 55% by weight of polyol, and wherein the mixture is substantially free of surfactant;
applying the mixture to at least a portion of the substantially transparent substrate; and
curing the mixture to form a coating, the coating showing a change in L* of less than about 10.0, a change in a* of less than about 1.2, and a change in b* of less than about 6.0, when the coating is exposed to fluorescent light having a radiant intensity of 0.05 mw/cm2 over a period of greater than 5 days, wherein, using CIELAB values, L* measures the psychometric lightness of a coating, an L* value of 100 indicating clear and a value of 0 indicating black, a* measures the color of the coating as referenced against a red(+) and green(−
) axis, and b* measures the color of the coating as referenced against a yellow(+) and blue(−
) axis,wherein the coating comprises a hydrophobic surface,wherein the substrate is part of a refrigerator door or is used to manufacture a refrigerator door.
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Accused Products
Abstract
A variety of refrigerators and merchandisers having glass or plastic substrates that are substantially fog-resistant are provided. For example, refrigerator doors having a substantially transparent substrate including an anti-fog coating on at least a portion thereof are provided. Many of the coatings exhibit color stable properties.
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Citations
11 Claims
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1. A method of manufacturing a refrigerator door having a substantially transparent substrate, the method comprising the acts of:
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mixing an isocyanate with a polyol to form a mixture, the isocyanate comprising a compound selected from the group consisting of ε
-caprolactam blocked toluene diisocyanate, 3,5-dimethylpyrazole blocked toluene diisocyanate, 3,5-dimethylpyrazole blocked isophorone diisocyanate, 3,5-dimethylpyrazole blocked isophorone diisocyanate trimer, 3,5-dimethylpyrazole blocked hexamethylene diisocyanate biuret, diethyl malonate blocked hexamethylene diisocyanate biuret, ε
-caprolactam blocked hexamethylene diisocyanate trimer, 3,5-dimethylpyrazole blocked hexamethylene diisocyanate trimer, methylethylketoxime blocked hexamethylene diisocyanate trimer, 3,5-dimethylpyrazole and diethyl malonate blocked isophorone diisocyanate trimer, 3,5-dimethylpyrazole and diethyl malonate blocked hexamethylene diisocyanate biuret, 3,5-dimethylpyrazole and diethyl malonate blocked hexamethylene diisocyanate trimer and a combination thereof, wherein the mixture comprises less than about 55% by weight of polyol, and wherein the mixture is substantially free of surfactant;applying the mixture to at least a portion of the substantially transparent substrate; and curing the mixture to form a coating, the coating showing a change in L* of less than about 10.0, a change in a* of less than about 1.2, and a change in b* of less than about 6.0, when the coating is exposed to fluorescent light having a radiant intensity of 0.05 mw/cm2 over a period of greater than 5 days, wherein, using CIELAB values, L* measures the psychometric lightness of a coating, an L* value of 100 indicating clear and a value of 0 indicating black, a* measures the color of the coating as referenced against a red(+) and green(−
) axis, and b* measures the color of the coating as referenced against a yellow(+) and blue(−
) axis,wherein the coating comprises a hydrophobic surface, wherein the substrate is part of a refrigerator door or is used to manufacture a refrigerator door. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A method of manufacturing a refrigerator door having a substantially transparent substrate, the method comprising:
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mixing an isocyanate with a polyol to form a mixture, the isocyanate comprising a compound selected from the group consisting of ε
-caprolactam blocked toluene diisocyanate, 3,5-dimethylpyrazole blocked toluene diisocyanate, 3,5-dimethylpyrazole blocked isophorone diisocyanate, 3,5-dimethylpyrazole blocked isophorone diisocyanate trimer, 3,5-dimethylpyrazole blocked hexamethylene diisocyanate biuret, diethyl malonate blocked hexamethylene diisocyanate biuret, ε
-caprolactam blocked hexamethylene diisocyanate trimer, 3,5-dimethylpyrazole blocked hexamethylene diisocyanate trimer, methylethylketoxime blocked hexamethylene diisocyanate trimer, 3,5-dimethylpyrazole and diethyl malonate blocked isophorone diisocyanate trimer, 3,5-dimethylpyrazole and diethyl malonate blocked hexamethylene diisocyanate biuret, 3,5-dimethylpyrazole and diethyl malonate blocked hexamethylene diisocyanate trimer and a combination thereof, wherein the mixture comprises less than about 55% by weight of polyol, and wherein the mixture is substantially free of surfactant;applying the mixture to at least a portion of the substantially transparent substrate; and curing the mixture to form a coating, the coating being part hydrophilic and part hydrophobic and showing a change in L* of less than about 10.0, a change in a* of less than about 1.2, and a change in b* of less than about 6.0, when the coating is exposed to fluorescent light having a radiant intensity of 0.05 mw/cm.sup.2 over a period of greater than 10 days, wherein, using CIELAB values, L* measures the psychometric lightness of a coating, an L* value of 100 indicating clear and a value of 0 indicating black, a* measures the color of the coating as referenced against a red(+) and green(−
) axis, and b* measures the color of the coating as referenced against a yellow(+) and blue(−
) axis,wherein the coating comprises a hydrophobic surface, wherein the substrate is part of a refrigerator door or is used to manufacture a refrigerator door. - View Dependent Claims (11)
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Specification