Systems and methods for energy storage and recovery using rapid isothermal gas expansion and compression

• US 8,225,606 B2
• Filed: 12/16/2009
• Issued: 07/24/2012
• Est. Priority Date: 04/09/2008
• Status: Expired due to Fees

• Current Assignee: SustainX, Inc. (General Compression, Inc.)
• Original Assignee: SustainX, Inc. (General Compression, Inc.)
• Inventors: McBride, Troy O., Bollinger, Benjamin R., Izenson, Michael, Chen, Weibo, Magari, Patrick, Cameron, Benjamin, Cook, Robert, Richter, Horst
• Primary Examiner(s): Denion, Thomas
• Assistant Examiner(s): Jetton, Christopher
• Application Number:
  US12/639,703
• Publication Number:
  US 20100089063A1
• Time in Patent Office: 951 Days
• Field of Search: 60413-418, 605/08, 60516-526, 606/59, 91/4.R, 91/4.A
• US Class Current: 60/508
• CPC Class Codes: F02B 23/04 the combustion space being subdivided into two or more chambers with pre-combustion chambers F02B19/00
• CPC Class Codes: F15B 11/032 by means of fluid-pressure converters
• CPC Class Codes: F15B 21/08 Servomotor systems incorporating electrically operated control means F15B21/02, F15B21/065 take precedence
• CPC Class Codes: F15B 21/14 Energy-recuperation means
• CPC Class Codes: F15B 2211/20569 capable of working as pump and motor
• CPC Class Codes: F15B 2211/212 the pressure sources being accumulators
• CPC Class Codes: F15B 2211/214 the pressure sources being hydrotransformers
• CPC Class Codes: F15B 2211/216 the pressure sources being pneumatic-to-hydraulic converters
• CPC Class Codes: F15B 2211/30505 Non-return valves, i.e. check valves
• CPC Class Codes: F15B 2211/3057 having two valves, one for each port of a double-acting output member
• CPC Class Codes: F15B 2211/30575 in a Wheatstone Bridge arrangement (also half bridges)
• CPC Class Codes: F15B 2211/3058 having additional valves for interconnecting the fluid chambers of a double-acting actuator, e.g. for regeneration mode or for floating mode directional control valves having a regenerative position F15B2211/3133; directional control valves having a floating position F15B2211/3127
• CPC Class Codes: F15B 2211/3111 the pump port being closed in the centre position, e.g. so-called closed centre
• CPC Class Codes: F15B 2211/31594 having multiple pressure sources and multiple output members
• CPC Class Codes: F15B 2211/327 electrically or electronically
• CPC Class Codes: F15B 2211/40515 with variable throttles or orifices
• CPC Class Codes: F15B 2211/41509 being connected to a pressure source and a directional control valve
• CPC Class Codes: F15B 2211/41554 being connected to a return line and a directional control valve
• CPC Class Codes: F15B 2211/426 electrically or electronically
• CPC Class Codes: F15B 2211/45 Control of bleed-off flow, e.g. control of bypass flow to the return line
• CPC Class Codes: F15B 2211/50581 : using counterbalance valves
• CPC Class Codes: F15B 2211/5153 : being connected to an output member and a directional control valve
• CPC Class Codes: F15B 2211/62 : Cooling or heating means
• CPC Class Codes: F15B 2211/6309 : the pressure being a pressure source supply pressure
• CPC Class Codes: F15B 2211/7058 : Rotary output members
• CPC Class Codes: H02J 15/006 : in the form of pneumatic energy, e.g. compressed air energy storage [CAES] accumulators for supplying fluid under pressure F15B1/04
• CPC Class Codes: Y02E 10/20 : Hydro energy
• CPC Class Codes: Y02P 90/50 : Energy storage in industry with an added climate change mitigation effect
• CPC Class Codes: Y02T 10/12 : Improving ICE efficiencies

Abstract

The invention relates to systems and methods for rapidly and isothermally expanding and compressing gas in energy storage and recovery systems that use open-air hydraulic-pneumatic cylinder assemblies, such as an accumulator and an intensifier in communication with a high-pressure gas storage reservoir on a gas-side of the circuits and a combination fluid motor/pump, coupled to a combination electric generator/motor on the fluid side of the circuits. The systems use heat transfer subsystems in communication with at least one of the cylinder assemblies or reservoir to thermally condition the gas being expanded or compressed.

Claims

1. A system for substantially isothermal expansion and compression of a gas, and that is suitable for the efficient use and conservation of energy resources, the system comprising:

a cylinder assembly including a staged pneumatic side and a hydraulic side, the sides being separated by a movable mechanical boundary mechanism that transfers energy therebetween, whereby energy is stored and recovered via compression and expansion of a gas within the cylinder assembly;

a pressure vessel for storage of compressed gas selectively fluidly coupled to the cylinder assembly; and

a heat transfer subsystem in fluid communication with the pneumatic side of the cylinder assembly to thermally condition the gas within the cylinder assembly, thereby increasing efficiency of the energy storage and recovery.

2. The system of claim 1, wherein the cylinder assembly comprises at least one of an accumulator or an intensifier.

3. The system of claim 1, wherein the heat transfer subsystem comprises:

a fluid circulation apparatus; and

a heat transfer fluid reservoir,

wherein the fluid circulation apparatus is arranged to pump a heat transfer fluid from the reservoir into the pneumatic side of the cylinder assembly.

4. The system of claim 1, further comprising a spray mechanism disposed in the pressure vessel for introducing a heat transfer fluid therein.

5. The system of claim 4, wherein the spray mechanism comprises a spray rod.

6. The system of claim 1, further comprising:

a plurality of control mechanisms associated with the cylinder assembly for controlling a flow of fluid therethrough; and

a control system for actuating the control mechanisms, the control system (i) being responsive to at least one sensor that monitors a system parameter comprising at least one of a fluid state, a fluid flow, a temperature, a pressure, a position of the boundary mechanism, or a rate of movement of the boundary mechanism, and (ii) actuating at least one of the plurality of control mechanisms based on the monitored system parameter.

7. The system of claim 1, wherein, during operation, the heat transfer subsystem thermally conditions a gas being expanded or compressed in the cylinder assembly to maintain the gas at a substantially constant temperature.

8. The system of claim 1, further comprising, selectively fluidly coupled to the cylinder assembly, a vent for exhausting expanded gas to atmosphere.

9. A staged hydraulic-pneumatic energy conversion system that stores and recovers electrical energy using thermally conditioned compressed fluids, and that is suitable for the efficient use and conservation of energy resources, the system comprising first and second coupled cylinder assemblies, wherein:

the system includes at least one pneumatic side comprising a plurality of stages and at least one hydraulic side, the at least one pneumatic side and the at least one hydraulic side being separated by at least one movable mechanical boundary mechanism that transfers energy therebetween, whereby energy is stored and recovered via compression and expansion of a gas within the at least one pneumatic side;

the first cylinder assembly comprises an accumulator that transfers the mechanical energy at a first pressure ratio and the second cylinder assembly comprises an intensifier that transfers the mechanical energy at a second pressure ratio greater than the first pressure ratio; and

a heat transfer subsystem in fluid communication with the at least one pneumatic side to thermally condition the gas within the at least one pneumatic side, thereby increasing efficiency of the energy storage and recovery.

10. The system of claim 9, wherein the first and second cylinder assemblies are fluidly coupled.

11. The system of claim 9, wherein the heat transfer subsystem further comprises:

a fluid circulation apparatus; and

a heat transfer fluid reservoir,

wherein the fluid circulation apparatus is arranged to pump a heat transfer fluid from the reservoir into the at least one pneumatic side of the system.

12. The system of claim 11, wherein each of the cylinder assemblies has a pneumatic side, and further comprising a control valve arrangement for connecting selectively the pneumatic side of the first cylinder assembly and the pneumatic side of the second cylinder assembly to the fluid circulation apparatus.

13. The system of claim 9, wherein the heat transfer subsystem comprises a mechanism for introducing a heat transfer fluid in the at least one pneumatic side.

14. The system of claim 13, wherein the mechanism comprises at least one of a spray head or a spray rod.

15. A system for substantially isothermal expansion and compression of a gas, and that is suitable for the efficient use and conservation of energy resources, the system comprising:

a cylinder assembly including a staged pneumatic side and a hydraulic side, the sides being separated by a movable mechanical boundary mechanism that transfers energy therebetween, whereby energy is stored and recovered via compression and expansion of a gas within the cylinder assembly; and

a heat transfer subsystem in fluid communication with the pneumatic side of the cylinder assembly to thermally condition the gas within the cylinder assembly, thereby increasing efficiency of the energy storage and recovery,

wherein the heat transfer subsystem comprises a mechanism for introducing a heat transfer fluid in the pneumatic side.

16. The system of claim 15, wherein the mechanism comprises at least one of a spray head or a spray rod.

17. The system of claim 15, wherein the mechanism comprises a fluid circulation apparatus arranged to pump a heat transfer fluid into the pneumatic side.

18. The system of claim 15, further comprising:

a plurality of control mechanisms associated with the cylinder assembly for controlling a flow of fluid therethrough; and

a control system for actuating the control mechanisms, the control system (i) being responsive to at least one sensor that monitors a system parameter comprising at least one of a fluid state, a fluid flow, a temperature, a pressure, a position of the boundary mechanism, or a rate of movement of the boundary mechanism, and (ii) actuating at least one of the plurality of control mechanisms based on the monitored system parameter.

19. The system of claim 15, wherein, during operation, the heat transfer subsystem thermally conditions a gas being expanded or compressed in the cylinder assembly to maintain the gas at a substantially constant temperature.

20. The system of claim 15, further comprising, selectively fluidly coupled to the cylinder assembly, a vent for exhausting expanded gas to atmosphere.