Brace having inflatable support

• US 8,226,585 B2
• Filed: 01/23/2006
• Issued: 07/24/2012
• Est. Priority Date: 01/21/2005
• Status: Active Grant

• Current Assignee: DJO LLC (Enovis Corp.)
• Original Assignee: DJO LLC (Enovis Corp.)
• Inventors: Pick, Erez, McCarthy, Fabian Jr., Pinzur, Michael
• Primary Examiner(s): Bianco, Patricia
• Assistant Examiner(s): NELSON, KERI JESSICA
• Application Number:
  US11/338,164
• Publication Number:
  US 20060189907A1
• Time in Patent Office: 2,374 Days
• Field of Search: 602 5- 13, 602 20- 21, 602/23, 602/27, 602 60- 65, 128/847, 128878-879, 2 1/6, 2 2/2, 2 5/9, 2159-160, 216/2, 2910-911, 291/7, 2DI/G 3, 36/88, 36/89, 361/40
• US Class Current: 602/13
• CPC Class Codes: A43B 7/20 Ankle-joint supports or holders
• CPC Class Codes: A61F 5/0111 for the feet or ankles
• CPC Class Codes: A61F 5/0118 for the arms, hands or fingers
• CPC Class Codes: A61F 5/012 inflatable
• CPC Class Codes: A61F 5/0195 Shoe-like orthopaedic devices for protecting the feet against injuries after operations

Abstract

The systems and methods provide or use a brace for patient'"'"'s limb that includes, among other things, a non-inflatable, rigid, lower housing for supporting the sole of a patient'"'"'s foot, and an inflatable load-bearing upper housing that is affixed to the lower housing. The brace may be adjustable and configured to be fitted to patients having limbs of differing sizes, to allow the patient to obtain a more closely fitted brace.

Claims

1. A brace for supporting an injured lower leg, comprising:

a non-inflatable, rigid, lower housing for supporting the sole of a patient'"'"'s foot,

wherein the lower housing is a rocker sole, and

an inflatable load-bearing upper housing having a plurality of longitudinally-extending compartments that are affixed to the lower housing and, when combined with the lower housing, the upper housing is adapted to substantially envelop a patient'"'"'s lower leg,

wherein the inflatable load-bearing upper housing, upon inflation, provides a rigid structural support by applying a sufficient pressure to the leg to support a leg fracture or other injury without using a stiff casing, and

wherein the pressure applied to the leg is adjustable solely by inflation of the inflatable load-bearing upper housing.

2. The brace of claim 1, wherein the upper housing is a fluid bladder.

3. The brace of claim 1, wherein the upper housing is a fluid bladder that extends along a top surface of the user'"'"'s foot.

4. The brace of claim 1, wherein the upper housing includes one or more fluid bladders that substantially circumferentiate the user'"'"'s ankle and at least a portion of the user'"'"'s shin and mid-calf.

5. The brace of claim 1, wherein the upper housing has a plurality of bladders for receiving fluid.

6. The brace of claim 1, wherein the upper housing provides primary support for the patient'"'"'s leg.

7. The brace of claim 6, wherein the upper housing is adapted to be inflated to a pressure at least about 3 psi.

8. The brace of claim 1, wherein the upper housing extends down the patient'"'"'s tibia, around the patient'"'"'s heel and along the top of the patient'"'"'s foot.

9. The brace of claim 1, wherein the upper housing envelops the patient'"'"'s entire leg below the mid-calf region.

10. The brace of claim 1, further comprising a pump for inflating the upper housing.

11. The brace of claim 1, wherein the upper housing includes a first end, a second end, and a fastener adapted to connect the first and second ends behind the patient'"'"'s leg.

12. The brace of claim 11, wherein the fastener is a zipper.

13. The brace of claim 1, wherein the upper housing is a sleeve adapted to be pulled onto a patient'"'"'s foot.

14. The brace of claim 1, further comprising a support plate positionable between the lower housing and the patient'"'"'s foot.

15. The brace of claim 1, wherein the lower housing includes a substantially flat top portion.

16. The brace of claim 1, wherein the lower housing includes a bottom portion that has a toe section, an arch section and a heel section.

17. The brace of claim 16, wherein the arch section is thicker than the heel section, and the heel section is thicker than the toe section.

18. The brace of claim 1, further comprising a flexible pad that is positionable between the lower housing and the sole of the patient'"'"'s foot.

19. The brace of claim 1, wherein the inflatable load-bearing upper housing extends along the patient'"'"'s foot and lower leg.

20. The brace of claim 1, wherein the inflatable load-bearing upper housing is inflated to a pressure between about 3 psi and about 7 psi.

21. The brace of claim 1, wherein the inflatable load-bearing upper housing is inflated to a pressure of about 5 psi.

22. The brace of claim 1, wherein the upper housing includes a first end, a second end, and a fastener adapted to bring the first and second ends into a fixed proximity.

23. The brace of claim 1, wherein the upper housing comprises a foot region and a rear-leg region that may be independently inflated.

24. A brace for supporting an injured lower leg, comprising:

a non-inflatable, rigid, lower housing for supporting the sole of a patient'"'"'s foot,

wherein the lower housing is a rocker sole, and

an inflatable load-bearing upper housing having a plurality of longitudinally-extending compartments that are affixed to the lower housing and, when combined with the lower housing, is adapted to substantially envelop a patient'"'"'s lower leg,

wherein the inflatable load-bearing upper housing, upon inflation, provides a rigid structural support by applying a sufficient pressure to the leg to support a leg fracture or other injury without using a stiff casing, and

an internal bladder system that fits between the inflatable load-bearing upper housing and the patient'"'"'s lower leg and is separately removable from the upper housing.

25. The brace of claim 24, wherein the internal bladder system has a plurality of inflation channels and at least one inflation mechanism.

26. The brace of claim 24, wherein the internal bladder system is independently adjustable with respect to the upper housing.

27. The brace of claim 24, wherein the upper housing provides primary support for the patient'"'"'s leg.

28. A brace for supporting an injured lower leg, comprising:

a non-inflatable, rigid, lower housing for supporting the sole of a patient'"'"'s foot,

wherein the lower housing includes a bottom portion that has a toe section, an arch section and a heel section,

wherein the arch section is thicker than the heel section, and the heel section is thicker than the toe section, and

an inflatable load-bearing upper housing having a plurality of longitudinally-extending compartments that are affixed to the lower housing and, when combined with the lower housing, the upper housing is adapted to substantially envelop a patient'"'"'s lower leg,

wherein the inflatable load-bearing upper housing, upon inflation, provides a rigid structural support by applying a sufficient pressure to the leg to support a leg fracture or other injury without using a stiff casing, and

wherein the pressure applied to the leg is adjustable solely by inflation of the inflatable load-bearing upper housing.

29. A brace for supporting an injured lower leg, comprising:

a non-inflatable, rigid, lower housing for supporting the sole of a patient'"'"'s foot,

wherein the lower housing includes a bottom portion that has a toe section, an arch section and a heel section,

wherein the arch section is thicker than the heel section, and the heel section is thicker than the toe section, and

an inflatable load-bearing upper housing having a plurality of longitudinally-extending compartments that are affixed to the lower housing and, when combined with the lower housing, is adapted to substantially envelop a patient'"'"'s lower leg,

wherein the inflatable load-bearing upper housing, upon inflation, provides a rigid structural support by applying a sufficient pressure to the leg to support a leg fracture or other injury without using a stiff casing, and

an internal bladder system that fits between the inflatable load-bearing upper housing and the patient'"'"'s lower leg and is separately removable from the upper housing.