Electrochromic devices

• US 8,228,592 B2
• Filed: 06/22/2011
• Issued: 07/24/2012
• Est. Priority Date: 04/30/2010
• Status: Active Grant

• Current Assignee: View Incorporated
• Original Assignee: Soladigm, Inc. (View Incorporated)
• Inventors: Wang, Zhongchun, Pradhan, Anshu, Rozbicki, Robert T
• Primary Examiner(s): Mack, Ricky
• Assistant Examiner(s): TRA, TUYEN Q
• Application Number:
  US13/166,537
• Publication Number:
  US 20110249314A1
• Time in Patent Office: 398 Days
• Field of Search: 359265-275
• US Class Current: 359/275
• CPC Class Codes: C23C 14/083 of refractory metals or yttrium
• CPC Class Codes: C23C 14/34 Sputtering
• CPC Class Codes: C23C 14/5806 Thermal treatment
• CPC Class Codes: G02F 1/1508 using a solid electrolyte
• CPC Class Codes: G02F 1/1524 Transition metal compounds
• CPC Class Codes: G02F 1/153 Constructional details
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 2001/1555 Counter electrode
• CPC Class Codes: H01J 37/3426 Material

Abstract

Conventional electrochromic devices frequently suffer from poor reliability and poor performance. Improvements are made using entirely solid and inorganic materials. Electrochromic devices are fabricated by forming an ion conducting electronically insulating interfacial region that serves as an IC layer. In some methods, the interfacial region is formed after formation of an electrochromic and a counter electrode layer. The interfacial region contains an ion conducting electronically insulating material along with components of the electrochromic and/or the counter electrode layer. Materials and microstructure of the electrochromic devices provide improvements in performance and reliability over conventional devices.

Claims

1. A window coating comprising an electrochromic device, the electrochromic device comprising:

(a) an electrochromic layer comprising an electrochromic material that is operable for undergoing a first electrochromic transition; and

(b) a counter electrode layer comprising a counter electrode material that is operable for undergoing a second electrochromic transition;

wherein the electrochromic device does not contain a layer of electrically insulating, ion conducting material between the electrochromic layer and the counter electrode layer, and wherein at least one of the electrochromic layer and the counter electrode layer contain lithium.

2. The electrochromic device of claim 1, wherein the electrochromic material comprises tungsten oxide and the counter electrode material comprises nickel tungsten oxide.

3. The electrochromic device of claim 2, wherein the electrochromic layer is between about 500 nm and about 600 nm thick and the counter electrode layer is between about 150 nm and about 300 nm thick.

4. The electrochromic device of claim 2, comprising a switching speed of less than about 10 minutes in order to achieve about 80% of end state.

5. The electrochromic device of claim 2, comprising a leakage current of between about 40 μ

A/cm² and about 150 μ

A/cm².

6. The electrochromic device of claim 2, comprising a leakage current of not more than about 15 μ

A/cm².

7. A window coating comprising an electrochromic device, the electrochromic device comprising:

a two-layer stack, the two layers of said two-layer stack being in contact with one another, said two-layer stack comprising;

(a) an electrochromic layer comprising an electrochromic material that is operable for undergoing a first electrochromic transition; and

(b) a counter electrode layer comprising a counter electrode material that is operable for undergoing a second electrochromic transition;

wherein a region between the electrochromic layer and the counter electrode layer is ion conducting and substantially electronically insulating, and wherein at least one of the electrochromic layer and the counter electrode layer contain lithium.

8. The electrochromic device of claim 7, wherein the electrochromic material comprises tungsten oxide and the counter electrode material comprises nickel tungsten oxide.

9. The electrochromic device of claim 8, wherein the electrochromic layer is between about 500 nm and about 600 nm thick and the counter electrode layer is between about 150 nm and about 300 nm thick.

10. The electrochromic device of claim 8, comprising a switching speed of less than about 10 minutes in order to achieve about 80% of end state.

11. The electrochromic device of claim 7, comprising a leakage current of between about 40 μ

A/cm² and about 150 μ

A/cm².

12. The electrochromic device of claim 8, comprising a leakage current of not more than about 15 μ

A/cm².

13. A window coating comprising an electrochromic device, the electrochromic device comprising:

(a) an electrochromic layer comprising an electrochromic material that can undergo a first electrochromic transition; and

(b) a counter electrode layer comprising a counter electrode material that can undergo a second electrochromic transition and having an interface with the electrochromic layer;

wherein during operation, the electrochromic device has a leakage current of not more than about 15 μ

A/cm², and wherein at least one of the electrochromic layer and the counter electrode layer contain lithium.

14. The electrochromic device of claim 13, wherein the electrochromic material comprises tungsten oxide and the counter electrode material comprises nickel tungsten oxide.

15. The electrochromic device of claim 14, wherein the electrochromic layer is between about 500 nm and about 600 nm thick and the counter electrode layer is between about 150 nm and about 300 nm thick.

16. The electrochromic device of claim 14, wherein all layers of the electrochromic device are solid and inorganic.

17. The electrochromic device of claim 13, wherein the interface of the counter electrode layer and the electrochromic layer is ion conducting and substantially electronically insulating and is not a separately deposited layer.