Variable compression surgical fastener cartridge

• US 8,231,040 B2
• Filed: 04/03/2009
• Issued: 07/31/2012
• Est. Priority Date: 04/14/2008
• Status: Expired due to Fees

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Zemlok, Michael A., Viola, Frank J.
• Primary Examiner(s): Durand, Paul R.
• Assistant Examiner(s): Lopez, Michelle
• Application Number:
  US12/417,688
• Publication Number:
  US 20090255975A1
• Time in Patent Office: 1,215 Days
• Field of Search: 227/901, 227/902, 227/175.1, 227/178.1, 606/219, 411/457, 411/470
• US Class Current: 227/178.1
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00955 thermoplastic
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: Y10S 227/901 Surgical clip appliers
• CPC Class Codes: Y10S 227/902 Surgical clips or staples

Abstract

A surgical fastener applying apparatus comprising a cartridge body including a plurality of fastener retention slots arranged in a plurality of rows including at least an inner row and an outer row, a plurality of surgical fasteners disposed in inner and outer rows and configured such that a plurality of fasteners disposed in the inner row have a backspan that has a greater height than a backspan of a plurality of surgical fasteners disposed in the outer row, and an anvil having an inner row and an outer row of depressions for forming the fasteners. A plurality of pushers are operably associated with the plurality of surgical fasteners and configured to eject the surgical fasteners toward a respective depression in an anvil for formation thereof such that upon formation, the plurality of surgical fasteners ejected from the inner row provide a greater compressive force to tissue than the plurality of surgical fasteners ejected from the outer row.

Claims

1. A surgical fastener applying apparatus comprising:

a cartridge body including a tissue contacting surface, the tissue contacting surface including a plurality of fastener retention slots arranged to define a plurality of rows including at least a pair of inner rows and a pair of outer rows;

a plurality of surgical fasteners including a backspan, and a discrete member secured to the backspan, the backspan and the discrete member cooperatively defining a backspan height for each surgical fastener, the plurality of surgical fasteners arranged to define a pair of inner rows and a pair of outer rows corresponding to the pairs of inner and outer rows of retention slots, the discrete member of each of the plurality of surgical fasteners disposed in the inner rows having a first height, and the discrete member of each of the plurality of surgical fasteners disposed in the outer rows having a second height, wherein the first height is different than the second height;

an anvil having a pair of inner rows and a pair of outer rows of depressions for forming the surgical fasteners; and

a plurality of pushers operably associated with the plurality of surgical fasteners, and configured to eject the surgical fasteners toward a respective depression in an anvil for formation thereof such that upon formation, the plurality of surgical fasteners ejected from the inner rows provide a greater compressive force to tissue than the plurality of surgical fasteners ejected from the outer rows.

2. A surgical fastener applying apparatus according to claim 1, wherein the inner and outer rows of surgical fasteners are spaced laterally on opposite sides of a channel that is located on the tissue contacting surface and configured to accommodate longitudinal movement of a knife.

3. A surgical fastener applying apparatus according to claim 1, wherein the surgical fasteners include two legs extending from the backspan and when formed the surgical fasteners include a generally “

B”

shape configuration with an overall height that is measured from an outermost surface of the backspan to an outermost curve of the legs and a tissue compression space between the legs and the discrete member of the surgical fastener, wherein a tissue compression space of the plurality of surgical fasteners ejected from the inner rows is less than a tissue compression space of the plurality of surgical fasteners ejected from the outer rows.

4. A surgical fastener applying apparatus according to claim 3, wherein the discrete member is secured to the legs.

5. A surgical fastener applying apparatus according to claim 1, wherein the two legs and the backspan include the same geometrical configuration such that the cross-sectional configuration of the surgical fastener is substantially uniform.

6. A surgical fastener applying apparatus according to claim 1, wherein the two legs include a geometrical configuration that is different from a geometrical configuration of the backspan such that the cross-sectional configuration of the surgical fastener varies.

7. A surgical fastener applying apparatus according to claim 1, wherein the tissue contacting surface of the cartridge body further includes a plurality of retention slots arranged to define a pair of intermediate rows positioned between the pair of inner rows and the pair of outer rows, and the plurality of surgical fasteners are further arranged to define intermediate rows of surgical fasteners corresponding to the intermediate rows of retention slots, the plurality of surgical fasteners comprising the pair of intermediate rows each including a backspan, and a discrete member secured to the backspan, the backspan and the discrete member cooperatively defining a backspan height for each of the plurality of surgical fasteners in the intermediate rows, the discrete member of each of the plurality of surgical fasteners disposed in the intermediate rows having a third height different than at least one of the first height and the second height.

8. A surgical fastening apparatus according to claim 1, wherein the cartridge body and anvil are pivotally attached.

9. A surgical fastening apparatus according to claim 1, wherein at least one of the cartridge body and anvil is movable along a substantially linear path to move the cartridge body and anvil into approximation.

10. A surgical fastening apparatus according to claim 1, wherein the inner and outer rows of fasteners are substantially linear.

11. A surgical fastening apparatus according to claim 1, wherein the inner and outer rows of fasteners are substantially annular.

12. A surgical fastener applying apparatus according to claim 1, wherein the discrete member surrounds a portion of the backspan.

13. A surgical fastener applying apparatus according to claim 1, wherein the discrete member defines a substantially cylindrical shape.

14. A surgical fastener applying apparatus according to claim 1, wherein the discrete member defines a substantially uniform tissue contacting surface.

15. A surgical fastener applying apparatus according to claim 1, wherein the backspan and the discrete member are formed from different materials.

16. A surgical fastener applying apparatus according to claim 1, wherein the discrete members of the plurality of surgical fasteners are configured and dimensioned such that the first height is greater than the second height.

17. A surgical fastener cartridge for use with a surgical fastener applying apparatus comprising:

a cartridge body including a plurality of fastener retention slots arranged in a plurality of rows including at least a pair of inner rows and a pair of outer rows;

a plurality of first surgical fasteners arranged to define a pair of inner rows corresponding to the pair of inner rows of retention slots, and a plurality of second surgical fasteners arranged to define a pair of outer rows corresponding to the pair of outer rows of retention slots, each surgical fastener having a pair of legs extending from a backspan, and a discrete member secured to the backspan, the backspan and the discrete member cooperatively defining a backspan height for each surgical fastener, the discrete member of each of the plurality of first surgical fasteners having a first height, and the discrete member of each of the plurality of second surgical fasteners having a second height, wherein the first height is different than the second height; and

a plurality of pushers operably associated with the plurality of surgical fasteners configured to eject the surgical fasteners.

18. A surgical fastener cartridge according to claim 17, wherein the cartridge body includes a tissue contacting surface having a longitudinal channel configured to accommodate longitudinal movement of a knife, the inner rows of surgical fasteners being positioned on opposite sides of the channel, and the outer rows of surgical fasteners being positioned on opposite sides of the channel, and spaced further from the channel than the inner rows.

19. A surgical fastener cartridge according to claim 18, wherein when formed the surgical fasteners include a generally “

B”

shaped configuration having a tissue compression spaced defined between the discrete member of the surgical fastener and a curve of the legs when formed, wherein the tissue compression space of the plurality of surgical fasteners in the inner rows is less than the tissue compression space of the plurality of surgical fasteners in the outer rows.

20. A surgical fastener cartridge according to claim 17, wherein the cartridge body further includes a plurality of retention slots arranged to define a pair of intermediate rows positioned between the pair of inner rows and the pair of outer rows, and the surgical fastener cartridge further includes a plurality of third surgical fasteners arranged to define a pair of intermediate rows corresponding to the intermediate rows of retention slots, each fastener comprising the plurality of third surgical fasteners having a pair of legs extending from a backspan, and a discrete member secured to the backspan, the backspan and the discrete member cooperatively defining a backspan height for each of the plurality of surgical fasteners in the intermediate rows, the discrete member of each of the plurality of surgical fasteners disposed in the intermediate rows having a third height different than at least one of the second height and the first height.

21. A surgical fastener applying apparatus according to claim 20, wherein the discrete members of the plurality of surgical fasteners are configured and dimensioned such that the first height is greater than the second height and the third height.

22. A surgical fastener applying apparatus according to claim 21, wherein the discrete members of the plurality of surgical fasteners are configured and dimensioned such that the second height is greater than the third height.

23. A surgical fastener cartridge according to claim 17, wherein the two legs and the backspan include the same geometrical configuration such that the cross-sectional configuration of the surgical fastener is substantially uniform.

24. A surgical fastener cartridge according to claim 17, wherein the two legs include a geometrical configuration that is different from a geometrical configuration of the backspan such that the cross-sectional configuration of the surgical fastener varies.

25. A surgical fastener cartridge of claim 24, wherein an unformed length of the legs of the plurality of surgical fasteners in the inner rows is substantially equal to an unformed length of the legs of the plurality of surgical fasteners in the outer rows.

26. A surgical fastener applying apparatus according to claim 17, wherein the discrete member surrounds a portion of the backspan.

27. A surgical fastener applying apparatus according to claim 17, wherein the discrete member defines a substantially cylindrical shape.

28. A surgical fastener applying apparatus according to claim 17, wherein the discrete member is secured to the legs.