Elongate medical device with continuous reinforcement member

• US 8,231,551 B2
• Filed: 12/13/2010
• Issued: 07/31/2012
• Est. Priority Date: 10/27/2005
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Griffin, Stephen, Lim, Elaine, Chan, Huey Quoc
• Primary Examiner(s): Hindenburg, Max
• Assistant Examiner(s): Foreman, Jonathan M
• Application Number:
  US12/966,816
• Publication Number:
  US 20110082443A1
• Time in Patent Office: 596 Days
• Field of Search: 600/433, 600/434, 600/585, 604/164.13
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/006 having a special surface topography or special surface properties, e.g. roughened or knurled surface
• CPC Class Codes: A61M 25/0013 Weakening parts of a catheter tubing, e.g. by making cuts in the tube or reducing thickness of a layer at one point to adjust the flexibility
• CPC Class Codes: A61M 25/0045 multi-layered, e.g. coated coating materials A61L29/08
• CPC Class Codes: A61M 25/0051 made from fenestrated or weakened tubing layer
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility

Abstract

An elongate medical device including an inner elongate member, a reinforcing member, and an outer tubular member is described. The reinforcing member may be a helically wound continuous wire including a first portion having a first cross-sectional profile, a second portion having a second cross-sectional profile, and a transition region located between the first portion and the second portion. The first cross-sectional profile may be different from the second cross-sectional profile. In some embodiments, the first cross-sectional profile may be circular or non-circular and the second cross-sectional profile may be circular or non-circular.

Claims

1. An elongate medical device, comprising:

an inner elongate member having a proximal portion and a distal portion;

a helically wound continuous wire comprising a single filament including a proximal portion having a first cross-sectional profile, a distal portion having a second cross-sectional profile different from the first cross-sectional profile, and a transition region between the first portion and the second portion, the proximal portion of the continuous wire being disposed about the proximal portion of the inner elongate member and the distal portion of the continuous wire being disposed about the distal portion of the inner elongate member;

an outer tubular member disposed about at least a part of the proximal portion of the inner elongate member and at least a part of the proximal portion of the helically wound continuous wire, the outer tubular member including a wall and a plurality of slots extending through the wall; and

a distal tip portion extending over and surrounding at least a part of the distal portion of the inner elongate member and at least a part of the distal portion of the helically wound continuous wire.

2. The elongate medical device of claim 1, wherein the distal tip portion includes a proximal end, and the proximal end of the distal tip portion is disposed proximate the transition region.

3. The elongate medical device of claim 1, wherein the distal tip portion has a proximal end and the outer tubular member has a distal end, wherein the proximal end of the distal tip portion abuts the distal end of the outer tubular member.

4. The elongate medical device of claim 1, wherein the distal tip portion and the outer tubular member have generally equal outer diameters.

5. The elongate medical device of claim 1, wherein the first cross-sectional profile is circular, and wherein the second cross-sectional profile is rectangular.

6. The elongate medical device of claim 1, wherein the first cross-sectional profile and the second cross-sectional profile are both generally rectangular and are differently sized.

7. The elongate medical device of claim 1, wherein the first cross-sectional profile and the second cross-sectional profile have different cross-sectional areas.

8. The elongate medical device of claim 1, wherein the first cross-sectional profile has a cross-sectional area greater than that of the second cross-sectional profile.

9. The elongate medical device of claim 1, wherein the proximal portion of the helically wound continuous wire extends over a majority of the length of the inner elongate member.

10. An elongate medical device, comprising:

an inner elongate tubular member having a proximal portion and a distal portion;

a helically wound coil comprising a single filament, the single filament including a proximal portion having a proximal cross-sectional profile, a distal portion having a distal cross-sectional profile different from the proximal cross-sectional profile, and a transition region between the proximal portion and the distal portion, the continuous helical wire being disposed about the inner elongate tubular member such that the proximal portion of the continuous wire is disposed about the proximal portion of the inner elongate member and the distal portion of the continuous wire is helically is disposed about the distal portion of the inner elongate tubular member;

an outer tubular member disposed about at least a part of the proximal portion of the inner elongate tubular member and helically wound coil, wherein a distal end of the outer tubular member is disposed proximate the transition region; and

a distal tip portion extending over and surrounding the distal portion of the inner elongate member, the distal tip portion having a proximal end abutting the distal end of the outer tubular member.

11. The elongate medical device of claim 10, wherein the proximal cross-sectional profile has a cross-sectional area greater than that of the distal cross-sectional profile.

12. The elongate medical device of claim 10, wherein the proximal portion of the helically wound continuous wire extends over a majority of the length of the inner elongate member.