Orthopedic plate

• US 8,231,663 B2
• Filed: 07/29/2010
• Issued: 07/31/2012
• Est. Priority Date: 01/28/2005
• Status: Active Grant

• Current Assignee: OrthoHelix Surgical Designs, Inc. (Stryker Corporation)
• Original Assignee: OrthoHelix Surgical Designs, Inc. (Stryker Corporation)
• Inventors: Kay, David B., Strnad, Lee A., Ducharme, Dustin, Wynkoop, G. Martin
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): HAMMOND, ELLEN CHRISTINA
• Application Number:
  US12/804,775
• Publication Number:
  US 20100305618A1
• Time in Patent Office: 733 Days
• Field of Search: 606/280, 606/70, 606/71, 606281-286
• US Class Current: 606/281
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8066 for pelvic reconstruction
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence

Abstract

The present invention relates to an orthopedic plate and screw system and instruments for surgical fixation of a small bone or bones including specifically the small bones of the spine. The plate facilitates three dimensional contouring to provide for a variety of applications and to accommodate individual variation in bone shape. The plate has a modified x shape including a central trunk portion including one or more screw holes along a longitudinal axis and a set of divergent upper and an oppositely extending set of divergent lower arms, each arm including screw holes which are placed at a radially equal distance but which diverging asymmetrically from the longitudinal axis relative to its paired upper or lower mate. The screws of the system are self-starting, self-tapping screws including the option of partial or full cannulation. In a further embodiment, the plate is intended for use through the length of the spine.

Claims

1. A method of enabling a surgery on one or more of a set of bones comprising the ulna, radius, tibia, fibula, metacarpals, carpals, metatarsals, tarsals, and phalanges comprising

providing a plate and screw system and instruments for use in surgical fixation of a small bone or bones, said system including a pre-contoured plate which is a _X-shaped plate, the plate comprising a trunk defining a longitudinal axis with a first end and an opposing second end, and first pair of a first arm and a second arm extending from the first end of the trunk and a second pair of a first arm and a second arm extending from the second end of the trunk, the trunk having a constant radial curve in the z direction about the longitudinal axis, and the first arm and the second arm of each of the first pair and of the second pair following the radial curve of the trunk so that the first arm and the second arm of a pair spiral about the longitudinal axis toward each other,

each of the first arms having an ear with at least one screw hole defining a first screw axis, perpendicular to a tangent to the top surface of the first ear, the first ear being attached to the trunk by a linking section having a waist, a first angle and a first length being defined by a line from the center of the first arm screw hole to the intersection of the longitudinal axis of the trunk,

each of the second arms having a second ear with at least one second screw hole defining a second screw axis perpendicular to a tangent to the top surface of the second ear, the second ear being attached to the trunk by a linking section having a waist, a second angle and a second length being defined by a line from the center of the second arm screw hole to the intersection of the longitudinal axis of the trunk,

the first angle and the first length being different from the second angle and the second length whereby the first screw axis and the second screw axis converge toward the inferior side of the plate but do not intersect;

and

said system further comprising a plate bender which will bend the linking section of the first arm and the second arm without deforming the screw hole of the arm.

2. A method of enabling a surgery as set forth in claim 1 wherein the curve is a portion of a circle and the plate defines a segment of a cylinder.

3. A method of enabling a surgery as set forth in claim 1 wherein the trunk has a through hole.

4. A method of enabling a surgery as set forth in claim 3 wherein the trunk has at least two through holes and a waist area between the through holes which encourages bending of the waist area in response to a force applied before or during surgery.

5. A method of enabling a surgery as set forth in claim 1 wherein the trunk has a compression slot.

6. A method of enabling a surgery as set forth in claim 5 wherein the compression slot comprises a slot having an internal edge which includes a shoulder that slopes toward the inferior side of the plate as it extends away from the first end of the trunk.

7. A method of enabling a surgery as set forth in claim 5 wherein the superior surface of the trunk includes a visual indication of the direction in which the compression slot can be used to apply compression.

8. A method of enabling a surgery as set forth in claim 5 wherein one or more of the screw holes is threaded.

9. A method of performing a surgery on one or more of a set of bones comprising the ulna, radius, tibia, fibula, metacarpals, carpals, metatarsals, tarsals, and phalanges comprising

accessing the bone by opening a wound;

selecting a pre-contoured plate which is a _X-shaped plate, the plate comprising a trunk defining a longitudinal axis with a first end and an opposing second end, and first pair of a first arm and .a second arm extending from the first end of the trunk, and a pair of a first arm and a second arm extending from the second end of the trunk, the trunk having a constant radial curve in the z direction about the longitudinal axis, and each of the first arm and the second arm of the first pair and the second pair following the radial curve of the trunk whereby the first arm of the first pair and the second arm of the first pair and, the first arm of the second pair and the second arm, of the second pair spiral about the longitudinal axis toward each other, each of the first arms having an ear with at least one screw hole defining a first screw axis perpendicular to a tangent to the top surface of the first ear and each of the first ears being attached to the trunk by a linking section having a waist, a first angle and a first, length being defined, by a line from the center of the first arm screw hole to the intersection of the longitudinal axis of the trunk, each of the second arms having a second ear with at least one second screw hole defining a second screw axis perpendicular to a tangent to the top surface of the second ear and each of the second ears being attached to the trunk by a linking section having a waist, a second angle and a second length being defined by a line from the center of the second arm screw hole to the intersection of the longitudinal axis of the trunk, the first angle and the first length being different from the second angle and the second length whereby the first screw axis and the second screw axis converge toward the inferior side of the plate but so not intersect;

using a plate bender to bend the linking section of the first arm and the second arm without deforming the screw hole of the arm,

attaching the bent plate to the bone, and surgically closing the wound.

10. A method of performing a surgery as set forth in claim 9 wherein the trunk has a through hole.

11. A method of performing a surgery as setforth in claim 9 wherein the trunk has at least two through holes and a waist area between the through holes which encourages bending of the waist area in response to a force applied before or during surgery.

12. A method of performing a surgery as set forth in claim 9 the outline of the plate exhibits mirror symmetry about a plane transverse to the longitudinal axis of the trunk.

13. A method of performing a surgery as set forth in claim 9 wherein the trunk has a compression slot.

14. A method of performing a surgery as set forth in claim 13 wherein the compression slot comprises a slot having an internal edge which includes a shoulder that slopes toward the inferior side of the plate as it extends away from the first end of the trunk.

15. A method of performing a surgery as set forth in claim 13 wherein the superior surface of the trunk includes a visual indication of the direction in which the compression slot can be used to apply a compression.

16. A method of performing a surgery as set forth in claim 9 further including at least one screw having a threaded shaft and a rounded head which mates with the screw hole of the first arm to allow a variable orientation of the, axis of the screw.