Power factor correction rectifier that operates efficiently over a range of input voltage conditions

• US 8,233,298 B2
• Filed: 06/05/2009
• Issued: 07/31/2012
• Est. Priority Date: 06/05/2008
• Status: Active Grant

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: Jang, Yungtaek, Jovanović, Milan M.
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US12/479,430
• Publication Number:
  US 20090303762A1
• Time in Patent Office: 1,152 Days
• Field of Search: 363/61, 363/65, 363 67- 69, 363/71
• US Class Current: 363/67
• CPC Class Codes: H02M 1/4208 Arrangements for improving power factor of AC input
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A PFC rectifier comprises a first converter having a first output capacitor and a second converter having a second output capacitor. The first and second capacitors are coupled to each other to increase the output voltage of the PFC rectifier. For example the first or second output capacitors can be serially coupled to each other. At least one or both of the first or second converters comprise buck or buck-boost converters, including inverting or non-inverter buck converters. The first and second converters can also form a bi-directional ac-ac inverter.

Claims

1. A power factor correction (PFC) rectifier, comprising:

a plurality of rectifying diodes;

a first converter coupled to an alternating current source (AC) having a cycle comprising a positive voltage period and a negative voltage period, the first converter having a first output capacitor; and

a second converter coupled to the alternating current source (AC), the second converter having a second output capacitor coupled in series with the first output capacitor,

wherein at least one of the first or second converters comprises a buck converter, and

wherein only one rectifying diode is in series along a current path of the AC source during the positive voltage period and only one rectifying diode is in series along a current path of the AC source during the negative voltage period.

2. The PFC rectifier of claim 1, wherein at least one of the first or second converters comprises an inverted buck converter.

3. The PFC rectifier of claim 1, wherein at least one of the first or second converters comprises a buck-boost converter.

4. The PFC rectifier of claim 1, wherein at least one of the first or second converters comprises an inverted buck-boost converter.

5. The PFC rectifier of claim 1, wherein the first and second converters share a common inductor.

6. The PFC rectifier of claim 5, wherein the common inductor is serially coupled to one of the first or second output capacitors.

7. The PFC rectifier of claim 1, wherein the first convert has a first inductor and the second converter has a second inductor that is magnetically coupled to the first inductor.

8. The PFC rectifier of claim 1, wherein the first and second converters have first and second input diodes and first and second switches that form a bi-directional switch.

9. The PFC rectifier of claim 8, wherein the bi-directional switch is coupled to a common inductor shared by the first and second converters.

10. The PFC rectifier of claim 8, wherein at least one of the first or second diodes is paralleled by a snubber capacitor.

11. The PFC rectifier of claim 1, wherein the PFC rectifier has a nonlinear input-to-output voltage gain.

12. The PFC rectifier of claim 11, wherein a selection switch allows the PFC rectifier to operate in either a nonlinear input-to-output voltage gain mode or linear input-to-output voltage gain mode.

13. The PFC rectifier of claim 1, wherein at least one of the first or second converters comprises a reverse voltage blocking switch device.

14. The PFC rectifier of claim 1, wherein the first and second converters form a bi-directional ac-ac inverter.

15. The PFC rectifier of claim 1, wherein the first output capacitor is coupled to a first output voltage sensor, and wherein the second output capacitor is coupled to a second output voltage sensor for controlling switching in at least one of the first and second converters.

16. The PFC rectifier of claim 1 further including a DC-DC converter having an input coupled to the first output capacitor and an output coupled to the second output capacitor.