Web access for non-TCP/IP control devices of an industrial control system

• US 8,234,394 B2
• Filed: 06/17/2010
• Issued: 07/31/2012
• Est. Priority Date: 04/20/2001
• Status: Expired due to Term

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Batke, Brian A., Baczkowski, Gary W., Hall, Kenwood H.
• Primary Examiner(s): RECEK, JASON D
• Application Number:
  US12/817,322
• Publication Number:
  US 20100257277A1
• Time in Patent Office: 775 Days
• Field of Search: 709/227, 709/230
• US Class Current: 709/230
• CPC Class Codes: G05B 2219/34444 Web control system, with intelligent control components each with web server
• CPC Class Codes: H04L 67/125 involving control of end-device applications over a network
• CPC Class Codes: H04L 69/08 Protocols for interworking; Protocol conversion
• CPC Class Codes: H04L 69/16 Implementation or adaptation of Internet protocol [IP], of transmission control protocol [TCP] or of user datagram protocol [UDP]
• CPC Class Codes: H04L 69/162 involving adaptations of sockets based mechanisms secure socket layer H04L63/168
• CPC Class Codes: H04L 69/18 Multiprotocol handlers, e.g. single devices capable of handling multiple protocols

Abstract

A new industrial control system and method are disclosed allowing for communication between multiple control devices of the system and remote devices via the Internet. The system includes a web access interface that is capable of being coupled to the remote devices via the Internet, and is coupled to the control devices by way of a network. A program executed by the interface receives an Internet signal having socket API data and formatted in accordance with the TCP/IP protocol, and extracts the data from the Internet signal. Another program executed by the interface receives the data and transmits a network signal, which includes the data but is not formatted in accordance with the TCP/IP protocol, to an appropriate one of the control devices, each of which has a respective web server program. The data is processed by the server program at the appropriate control device.

Claims

1. A web access interface for use with an industrial control system for controlling an industrial process, the industrial control system including a plurality of control devices communicating data over a control network using a control network protocol, wherein each control device includes a respective web server program that may directly respond to and provide internet application level socket API data and wherein each control device provide signals to or receive signals from the industrial process to control the industrial process, the web access interface comprising:

an Ethernet protocol interface and a control network interface, wherein the control network interface is capable of being coupled to the plurality of control devices by way of the control network, and wherein the Ethernet protocol interface is capable of being coupled to a remote device via an Ethernet protocol, the web access interface executing;

an Ethernet communications program executing on the web access interface that receives a signal having internet application level socket API data formatted in accordance with an internet transport layer protocol and an internet network layer protocol, wherein the Ethernet communications program extracts internet application level socket API data from the signal and provides an internet application level socket API signal including the internet application level socket API data; and

a control network communications program executing on the web access interface that receives the internet application level socket API signal and transmits a network signal over the control network based upon the internet application level socket API signal to an appropriate one of the control devices selected in accordance with the internet signal for response to the internet application level socket API data, wherein the internet application level socket API data is included within the network signal and processed by the respective web server program at the one of the control devices, and wherein the network signal is formatted and transmitted according to a protocol of the control network and not formatted or transmitted in accordance with any internet transport layer protocol and any internet network layer protocol.

2. The industrial control system of claim 1, wherein the control network communications program further receives an additional network signal from another of the control devices and provides an additional internet application level socket API signal based upon the additional network signal, wherein both the additional network signal and the additional internet application level socket API signal include application-level information;

and

wherein the Ethernet communications program receives the additional socket API signal and formats the additional internet application level socket API signal in accordance with the internet transport layer protocol and the internet network layer protocol for transmission over the internet to an additional remote device.

3. The industrial control system of claim 1, wherein the control network communications program encodes the internet application level socket API data from the internet application level socket API signal with a second protocol different from the internet transport layer protocol and an internet network layer protocol, whereby the control devices can provide web functionality without an overhead of an internet transport layer protocol and an internet network layer protocol.

4. The industrial control system of claim 1, wherein the internet communications program includes a first software program for processing an internet media access control protocol with respect to the internet signal.

5. The industrial control system of claim 4, wherein the internet media access control protocol is one of an Ethernet protocol, a Token Ring protocol, a FDDI protocol, an ATM protocol, a SONET protocol, an X.25 protocol, and a frame relay protocol.

6. The industrial control system of claim 4, wherein the internet communications program includes a second software program for processing an IP protocol with respect to the internet signal, wherein the processing includes obtaining an IP address.

7. The industrial control system of claim 6, wherein the internet communications program includes a third software program for processing a TCP protocol with respect to the internet signal.

8. The industrial control system of claim 1, wherein the web server program implements at least one of an HTTP, an FTP, an SMTP, a Telnet command, a DNS command, and a WINS command based upon the socket API data.

9. The industrial control system of claim 1, wherein the control network communications program includes a first program for formatting the internet application level socket API signal in accordance with an internal media access protocol.

10. A control device for use with an industrial control system for controlling an industrial process, the industrial control system providing a web access interface including an Ethernet protocol interface and a control network interface, wherein the control network interface is capable of being coupled to the control device by way of the control network, and wherein the Ethernet protocol interface is capable of being coupled to a remote device via an Ethernet protocol, the web access interface executing:

(i) an Ethernet communications program executing on the web access interface that receives a signal having internet application level socket API data and formatted in accordance with an internet transport layer protocol and an internet network layer protocol, wherein the Ethernet communications program extracts internet application level socket API data from the signal and provides an internet application level socket API signal including the internet application level socket API data; and

(ii) a control network communications program executing on the web access interface that receives the internet application level socket API signal and transmits a network signal over the control network based upon the internet application level socket API signal to an appropriate one of the control devices selected in accordance with the signal for response to the internet application level socket API data, wherein the internet application level socket API data is included within the network signal and processed by the respective web server program at the one of the control devices, and wherein the network signal is formatted and transmitted according to a protocol of the control network and not formatted or transmitted in accordance with any internet transport layer protocol and any internet network layer protocol, the control device comprising;

a control network port configured to communicate data with a web access interface over a control network using a control network protocol a web server program that may directly respond to and provide internet application level socket API data over the control network port in communication with the web access interface; and

an industrial controller interface configured to provide signals to or receive signals from the industrial process to control the industrial process.

11. The industrial control system of claim 10, wherein the control device is further configured to provide an additional internet application level socket API signal based upon the additional network signal, wherein both the additional network signal and the additional internet application level socket API signal include application-level information;

and

wherein the Ethernet communications program receives the additional socket API signal and formats the additional internet application level socket API signal in accordance with the internet transport layer protocol and the internet network layer protocol for transmission over an Ethernet network to an additional remote device.

12. The industrial control system of claim 10, wherein the control network communications program may encode the internet application level socket API data from the internet application level socket API signal with a second protocol different from the internet transport layer protocol and an internet network layer protocol, whereby the control devices can provide web functionality without an overhead of an internet transport layer protocol and an internet network layer protocol.

13. The industrial control system of claim 10, wherein the web server program implements at least one of an HTTP, an FTP, an SMTP, a Telnet command, a DNS command, and a WINS command based upon the socket API data.

14. The industrial control system of claim 10, wherein the control network communications program includes a first program for formatting the internet application level socket API signal in accordance with an internal media access protocol.