Surgical fastener and cutter with mimicking end effector

• US 8,236,010 B2
• Filed: 03/23/2006
• Issued: 08/07/2012
• Est. Priority Date: 03/23/2006
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Ortiz, Mark S., Shelton, Frederick E. IV
• Primary Examiner(s): Jackson, Gary
• Assistant Examiner(s): COLELLO, ERIN L
• Application Number:
  US11/277,328
• Publication Number:
  US 20070221701A1
• Time in Patent Office: 2,329 Days
• Field of Search: 227/175.1, 2271752-1821, 606/205, 606/139, 606/142, 606/143, 901 30- 32, 901/36
• US Class Current: 606/142
• CPC Class Codes: A61B 1/00042 for mechanical operation
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61B 1/0057 Constructional details of force transmission elements, e.g. control wires
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/003 Steerable
• CPC Class Codes: A61B 2017/0042 with special provisions for gripping
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2017/291 the position of the handle being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2919 details of linkages or pivot points
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2947 Pivots
• CPC Class Codes: A61B 2034/306 Wrists with multiple vertebrae
• CPC Class Codes: A61B 2090/372 Details of monitor hardware
• CPC Class Codes: A61B 90/37 Surgical systems with images on a monitor during operation

Abstract

Methods and devices are provided for controlling movement of a working end of a surgical device. In one embodiment, methods and devices are provided for moving an end effector on a distal end of a surgical fastening device. Movement can include rotational movement of the end effector about an axis of the shaft, articulation of the end effector relative to the shaft, and actuation of an end effector, e.g., closing, firing, and/or cutting. In other embodiments, a single cable actuator is provided and is movable between a first position, in which it is effective to rotate an end effector without actuating (i.e., closing and firing) the end effector, and a second position, in which it is effective to actuate the end effector without rotating the end effector. In other aspects, methods and devices are provided for moving a flexible neck formed on a distal end of an accessory channel for use with an endoscope. Movement of the flexible neck can be used to control positioning of a tool extending through the flexible neck.

Claims

1. A surgical fastening device, comprising:

an elongate shaft having a proximal end with a handle movably coupled thereto, and a distal end having an end effector extending therefrom, the end effector being adapted to engage tissue and deliver at least one fastener into the engaged tissue, wherein the handle and the end effector are coupled such that movement of the handle is mimicked by the end effector; and

a rotating member that is effective such that rotation of the rotating member relative to the handle is effective to selectively rotate the end effector and actuate the end effector to deliver at least one fastener into the engaged tissue.

2. The device of claim 1, wherein the movement is proportional.

3. The device of claim 1, wherein the handle is coupled to the proximal end of the elongate shaft by a joint selected from the group consisting of a ball and socket joint, a hinge joint, and a flexing joint.

4. The device of claim 1, further comprising an actuator extending between the handle and the end effector, the actuator being configured to transfer movement from the handle to the end effector.

5. The device of claim 4, wherein the actuator comprises a plurality of cables extending along a length of the elongate shaft.

6. The device of claim 5, further comprising a locking mechanism disposed around at least one of the elongate shaft and the handle and configured to engage the plurality of cables to lock the cables in a fixed position.

7. The device of claim 5, wherein the plurality of cables are formed from an electroactive polymer material, and wherein movement of the handle is effective to selectively deliver energy to the plurality of cables to cause the plurality of cables to axially contract and radially expand and thereby cause the end effector to mimic the motion of the handle.

8. The device of claim 5, wherein the cables are equally spaced apart from one another around a circumference of the elongate shaft.

9. The device of claim 1, wherein the end effector includes a flexible neck formed on a proximal portion thereof and adapted to flex to allow the end effector to proportionally mimic movement of the handle.

10. The device of claim 1, further comprising an optical image gathering unit disposed on a distal end of the elongate shaft, the optical image gathering unit being adapted to acquire images during endoscopic procedures.

11. The device of claim 1, further comprising an image display screen disposed on a proximal portion of the device and adapted to communicate with the optical image gathering unit to display the acquired images.

12. The device of claim 1, wherein the end effector includes a cartridge removably disposed therein, the cartridge containing a plurality of staples for stapling tissue and a blade for cutting stapled tissue.

13. The device of claim 1, wherein the rotating member is selectively movable between first and second positions relative to the elongate shaft, the rotating member being rotatable in the first position to rotate the end effector and being rotatable in the second position to actuate the end effector to deliver the at least one fastener into the engaged tissue.

14. The device of claim 13, further comprising a translating member coupled to the handle and being effective to move the rotating member between the first and second positions.

15. A method of reconditioning the device of claim 1, comprising:

removing and replacing a cartridge removably disposed in the end effector to prepare the device for re-use, the cartridge containing a plurality of fasteners disposed therein.

16. A surgical fastening device, comprising:

an elongate flexible shaft;

a handle movably coupled to a proximal end of the elongate flexible shaft;

an end effector having a flexible neck formed thereon and coupled to a distal end of the elongate flexible shaft, the end effector includes opposed jaws adapted to engage tissue therebetween and adapted to drive at least one fastener into the engaged tissue, wherein the flexible neck includes a proximal region having slits formed on only one side thereof and a distal region having slits formed on only one side thereof, the proximal and distal regions of slits being formed on opposed sides of the flexible neck such that the proximal region of the flexible neck is configured to flex into a first position relative to the elongate flexible shaft and the distal region of the flexible neck is configured to flex in a position opposed to the first position relative to the elongate flexible shaft;

an actuator extending between the handle and the end effector and effective to transfer forces from movement of the handle to the flexible neck to cause the end effector to mimic motion of the handle; and

a rotating member that is effective to selectively rotate the end effector and drive at least one fastener into the engaged tissue.

17. The device of claim 16, wherein the actuator comprises a plurality of cables extending between the handle and the end effector, the cables being spaced apart from one another around a circumference of the flexible shaft.

18. The device of claim 16, wherein the handle is coupled to the proximal end of the elongate shaft by a joint selected from the group consisting of a ball and socket joint, a hinge joint, and a flexing joint.