Methods and devices for delivering and affixing tissue scaffolds

• US 8,241,298 B2
• Filed: 03/27/2009
• Issued: 08/14/2012
• Est. Priority Date: 03/27/2009
• Status: Active Grant

• Current Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Original Assignee: DePuy Mitek Incorporated (Johnson & Johnson)
• Inventors: Sengun, Mehmet Z., DiMatteo, Kristian
• Primary Examiner(s): Severson, Ryan
• Application Number:
  US12/412,499
• Publication Number:
  US 20100249801A1
• Time in Patent Office: 1,236 Days
• Field of Search: 606/108, 623/1.11, 623/1.12, 623/1.23, 623 2372- 2374
• US Class Current: 606/108
• CPC Class Codes: A61F 2/4618 of cartilage
• CPC Class Codes: A61F 2002/30766 Scaffolds for cartilage ingrowth and regeneration
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument

Abstract

Methods and devices are provided for delivering and affixing tissue replacements. In one embodiment, a tissue scaffold can be delivered into a patient through a cannula to a cavity formed at a defect site in tissue, e.g., cartilage. A delivery shaft can be used to deliver the scaffold through the cannula, and a loading device can help load the scaffold onto the delivery shaft. A delivery guide device can position and temporarily hold the scaffold within the cavity. The delivery guide device can guide one or more surgical instruments to the scaffold to affix the scaffold within the cavity, e.g., to bone underlying the scaffold, using at least one securing mechanism.

Claims

1. A method for delivering a tissue scaffold, comprising:

advancing a proximal end of a delivery shaft into a distal end of a delivery cannula to position a tissue scaffold disposed on a distal end of the delivery shaft within the distal end of the delivery cannula, the delivery cannula causing the tissue scaffold to fold around at least one prong on the distal end of the delivery shaft as the tissue scaffold is advanced into the distal end of the delivery cannula;

advancing the cannula into a body of a patient with the tissue scaffold and delivery shaft disposed therein, and positioning the at least one prong on the delivery shaft against bone to position the tissue scaffold; and

removing the cannula leaving the delivery shaft and tissue scaffold extending into a body of a patient, and advancing a delivery guide over the delivery shaft to cause a distal end of the delivery guide to engage the tissue scaffold and engage the bone thereby holding the tissue scaffold in a fixed position against the surface of the bone.

2. The method of claim 1, wherein the tissue scaffold includes viable tissue cells disposed on a first surface thereof, and wherein the first surface is prevented from coming into contact with an inner surface of the delivery cannula when the tissue scaffold is folded to thereby protect the viable tissue cells.

3. The method of claim 1, wherein the delivery cannula includes a funnel on the distal end thereof that folds the tissue scaffold.

4. The method of claim 1, further comprising removing the delivery shaft leaving the delivery guide extending into a body of a patient and holding the tissue scaffold against the surface of bone, and advancing a punch tool through the delivery guide, through the tissue scaffold, and into the bone to form at least one hole in the bone.

5. The method of claim 4, further comprising viewing the punch tool through at least one window formed in the delivery guide adjacent to the distal end of the delivery guide.

6. The method of claim 4, wherein the delivery guide has an alignment mechanism that aligns the punch tool at a predetermined radial orientation relative to the delivery guide.

7. The method of claim 4, further comprising removing the punch tool and inserting a fastener-applying tool through the delivery guide to insert at least one fastener through the tissue scaffold and into the at least one hole formed in the bone by the punch tool.

8. The method of claim 7, wherein the delivery guide has an alignment mechanism that aligns the fastener-applying tool at a predetermined radial orientation relative to the delivery guide.