Apparatus, method and system for providing power to solid state lighting

• US 8,242,704 B2
• Filed: 09/09/2008
• Issued: 08/14/2012
• Est. Priority Date: 09/09/2008
• Status: Active Grant

• Current Assignee: Chemtron Research LLC (Intellectual Ventures LLC)
• Original Assignee: Point Somee LLC (Intellectual Ventures LLC)
• Inventors: Lethellier, Patrice R.
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): A, MINH D
• Application Number:
  US12/207,353
• Publication Number:
  US 20100060175A1
• Time in Patent Office: 1,435 Days
• Field of Search: 315/276, 315/277, 315/279, 315/280, 315/282, 315/283, 315/284, 315/291, 315/307, 315/200.R, 315/209.R, 363/122, 363/125, 363/126, 363/130, 363/136
• US Class Current: 315/276
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: H05B 47/105 in response to determined parameters

Abstract

An apparatus, method and system are disclosed for supplying power to a load such as a plurality of light emitting diodes. A representative apparatus comprises a primary module, a first secondary module couplable to a first load, and a second secondary module couplable to a second load. The primary module comprises a transformer having a transformer primary. The first secondary module comprises a first transformer secondary magnetically coupled to the transformer primary, and the second secondary module comprises a second transformer secondary magnetically coupled to the transformer primary, with the second secondary module couplable in series through the first or second load to the first secondary module.

Claims

1. An apparatus for power conversion, the apparatus couplable to a power source, the apparatus comprising:

a primary module comprising a transformer having a transformer primary;

a first secondary module couplable to a first load, the first secondary module comprising a first transformer secondary magnetically coupled to the transformer primary;

a second secondary module couplable to a second load, the second secondary module comprising a second transformer secondary magnetically coupled to the transformer primary, the second secondary module couplable in series through the first or second load to the first secondary module

a first bypass circuit coupled to the first secondary module, the first bypass circuit to bypass the first secondary module and the first load in response to a detected fault, the detected fault comprising an open circuit; and

a second bypass circuit coupled to the second secondary module, wherein each of the first bypass circuit and the second bypass circuit comprises a switch in parallel with a diode.

2. The apparatus of claim 1, further comprising:

a current sensor coupled to the first secondary module or the second secondary module, the current sensor to sense a current level; and

a controller coupled to the current sensor and to the primary module, the controller to regulate a transformer primary current in response to the sensed current level.

3. The apparatus of claim 2, wherein the first and second load each comprise at least one light emitting diode, and wherein the controller further is to provide dimming of light output by regulating the first bypass circuit or the second bypass circuit.

4. The apparatus of claim 3, wherein the controller further is to provide pulse width modulation to regulate the first bypass circuit or the second bypass circuit.

6. The apparatus of claim 2, wherein the first and second load each comprise at least one light emitting diode, and wherein the controller further is to provide dimming of light output by regulating a transformer primary current.

7. The apparatus of claim 2, wherein the first load comprises at least one first light emitting diode having a first emission spectrum and the second load comprises at least one second light emitting diode having a second emission spectrum, and wherein the controller further is to regulate an output spectrum by regulating the first bypass circuit or the second bypass circuit.

8. The apparatus of claim 2, wherein the controller is electrically isolated from the primary module.

9. The apparatus of claim 2, wherein the controller is coupled optically to the primary module.

10. The apparatus of claim 1, wherein the first secondary module and the second secondary module are configured to have at least one of the following circuit topologies:

a flyback configuration, a single-ended forward configuration, a half-bridge configuration, a full-bridge configuration, or a current doubler configuration.

11. The apparatus of claim 1, wherein the first secondary module further comprises a first rectifier and a first filter, the first rectifier coupled to the first transformer secondary, and wherein the second secondary module further comprises a second rectifier and a second filter, the second rectifier coupled to the second transformer secondary.

12. The apparatus of claim 1, wherein the first secondary module further comprises a first rectifier and a first filter, the first rectifier coupled to the first transformer secondary, and wherein the second secondary module further comprises a second rectifier and a second filter, the second rectifier coupled to the second transformer secondary.

13. The apparatus of claim 12, wherein a resultant voltage of the first voltage polarity combined with the second voltage polarity is substantially less than a magnitude of the first voltage polarity or the second voltage polarity.

14. The apparatus of claim 12, wherein the first voltage polarity and the second voltage polarity substantially offset each other to provide a comparatively low resultant voltage level.

15. The apparatus of claim 12, wherein when energized by the power source, the second secondary module has a third voltage polarity and is couplable in a series with the second load configured to have an opposing, fourth voltage polarity.

16. The apparatus of claim 15, wherein a resultant voltage of the combined first voltage polarity, the second voltage polarity, the third voltage polarity and the fourth voltage polarity is substantially less than a magnitude of the first voltage polarity, or the second voltage polarity, or the third voltage polarity, or the fourth voltage polarity.

17. The apparatus of claim 15, wherein the first voltage polarity, the second voltage polarity, the third voltage polarity, and the fourth voltage polarity substantially offset one another to provide a comparatively low resultant voltage level.

5. The apparatus of claim , wherein the controller further is to turn a corresponding switch into an on state or an off state to regulate the first bypass circuit or the second bypass circuit.

18. A lighting system, the system couplable to a power source, the system comprising:

a primary module comprising a transformer having a transformer primary;

a first light emitting diode;

a second light emitting diode;

a first secondary module coupled in series to the first light emitting diode, the first secondary module comprising a first transformer secondary magnetically coupled to the transformer primary;

a second secondary module coupled in series to the second light emitting diode, the second secondary module comprising a second transformer secondary magnetically coupled to the transformer primary, the second secondary module coupled in series through the first or second light emitting diode to the first secondary module;

a current sensor to sense a current level;

a controller coupled to the current sensor and to the primary module, the controller to regulate a transformer primary current in response to the sensed current lever;

a first bypass circuit coupled to the first secondary module and to the first light emitting diode, the first bypass circuit to bypass the first secondary module and the first light emitting diode in response to a detected fault, the detected fault comprising an open circuit; and

a second bypass circuit coupled to the second secondary module and to the second light emitting diode, wherein each of the first bypass circuit and the second bypass circuit comprises a switch in parallel with a diode.

19. The system of claim 18, wherein the controller further is to provide dimming of light output by regulating the first bypass circuit or the second bypass circuit.

20. The system of claim 19, wherein the controller further is to provide pulse width modulation to regulate the first bypass circuit or the second bypass circuit.

21. The system of claim 20, wherein the controller further is to turn a corresponding switch into an on state or an off state to regulate the first bypass circuit or the second bypass circuit.

22. The system of claim 18, wherein the controller further is to provide dimming of light output by regulating the transformer primary current.

23. The system of claim 18, wherein the first light emitting diode has a first emission spectrum and the second light emitting diode has a second emission spectrum, and wherein the controller further is to regulate an output spectrum by regulating the first bypass circuit or the second bypass circuit.

24. The system of claim 18, wherein the controller is electrically isolated from the primary module.

25. The system of claim 18, wherein the controller is coupled optically to the primary module.

26. The system of claim 18, wherein the first secondary module and the second secondary module are configured to have at least one of the following circuit topologies:

a flyback configuration, a single-ended forward configuration, a half-bridge configuration, a full-bridge configuration, or a current doubler configuration.

27. The system of claim 18, wherein when energized by the power source, the first secondary module has a first voltage polarity and the first light emitting diode has an opposing, second voltage polarity.

28. The system of claim 19, wherein when energized by the power source, the first secondary module has a first voltage polarity and the first light emitting diode has an opposing, second voltage polarity.

29. The system of claim 27, wherein the first voltage polarity and the second voltage polarity substantially offset each other to provide a comparatively low resultant voltage level.

30. The system of claim 27, wherein when energized by the power source, the second secondary module has a third voltage polarity and the second light emitting diode has an opposing, fourth voltage polarity.

31. The system of claim 30, wherein a resultant voltage of the combined first voltage polarity, the second voltage polarity, the third voltage polarity and the fourth voltage polarity is substantially less than a magnitude of the first voltage polarity, or the second voltage polarity, or the third voltage polarity, or the fourth voltage polarity.

32. The system of claim 30, wherein the first voltage polarity, the second voltage polarity, the third voltage polarity, and the fourth voltage polarity substantially offset one another to provide a comparatively low resultant voltage level.

33. An apparatus for power conversion, the apparatus couplable to a power source and to a plurality of light emitting diodes, the apparatus comprising:

a primary module comprising a transformer having a transformer primary;

a first secondary module couplable in series to a first light emitting diode of the plurality of light emitting diodes, the first secondary module comprising;

a first transformer secondary magnetically coupled to the transformer primary, a first rectifier coupled to the first transformer secondary, and a first filter coupled to the first rectifier;

a second secondary module couplable in series to a second light emitting diode of the plurality of light emitting diodes, the second secondary module couplable in series through the first or second light emitting diode to the first secondary module, the second secondary module comprising;

a second transformer secondary magnetically coupled to the transformer primary, a second rectifier coupled to the second transformer secondary, and a second filter coupled to the second rectifier;

a current sensor to sense a current level;

a controller coupled to the current sensor and to the primary module, the controller to regulate a transformer primary current in response to the sensed current level;

a first bypass circuit coupled to the first secondary module; and

a second bypass circuit coupled to the second secondary module, wherein each of the first bypass circuit and the second bypass circuit comprises a switch in parallel with a diode.

34. The apparatus of claim 33, wherein when energized by the power source and coupled to the plurality of light emitting diodes, the first secondary module has a first voltage polarity, the first light emitting diode is disposed to have a second voltage polarity opposite the first voltage polarity, the second secondary module has a third voltage polarity and the second light emitting diode is disposed to have a fourth voltage polarity opposite the third voltage polarity, with a comparatively low resultant voltage level.

35. The apparatus of claim 33, wherein the first bypass circuit is to bypass the first secondary module and the first light emitting diode in response to an open circuit.

36. The apparatus of claim 33, wherein the controller further is to provide dimming of light output by providing pulse width modulation of the first bypass circuit or the second bypass circuit, or by turning a corresponding switch of the first bypass circuit or the second bypass circuit into an on state or an off state, or by regulating the transformer primary current.

37. The apparatus of claim 33, wherein the first light emitting diode has a first emission spectrum, and the second light emitting diode has a second emission spectrum, and wherein the controller further is to regulate an output spectrum by regulating the first bypass circuit or the second bypass circuit.

38. The apparatus of claim 33, wherein the first secondary module and the second secondary module are configured to have at least one of the following circuit topologies:

a flyback configuration, a single-ended forward configuration, a half-bridge configuration, a full-bridge configuration, or a current doubler configuration.

39. A method of providing power to a plurality of light emitting diodes, the method comprising:

routing current from a first secondary module to a first light emitting diode coupled in series to the first secondary module to generate a first voltage across the first light emitting diode having an opposing polarity to a second voltage across the first secondary module;

routing current from the first light emitting diode to a second secondary module coupled in series to the first light emitting diode;

routing current from the second secondary module to a second light emitting diode coupled in series to the second secondary module to generate a third voltage across the second light emitting diode having an opposing polarity to a fourth voltage across the second secondary module; and

routing current from the second light emitting diode to the first secondary module or to a third secondary module coupled in series to the second light emitting diode.

40. The method of claim 39, further comprising:

detecting a fault in the first secondary module or the first light emitting diode; and

in response to the detected fault, providing a current bypass around the first secondary module and the first light emitting diode from a third light emitting diode to the second secondary module.

41. The method of claim 40, wherein the steps of detecting a fault and providing a current bypass further comprises:

sensing a first parameter;

comparing the first parameter to a first threshold; and

when the first parameter is greater than or substantially equal to the first threshold, switching current from the third light emitting diode to the second secondary module.

42. The method of claim 40, wherein the detected fault is a short circuit or an open circuit.

43. The method of claim 39, further comprising:

detecting a fault in the first secondary module or the first light emitting diode; and

in response to the detected fault, interrupting the current from the first secondary module to the first light emitting diode.

44. The method of claim 43, wherein the steps of detecting a fault and interrupting the current further comprises:

sensing a second parameter;

comparing the second parameter to a second threshold; and

when the second parameter is greater than or substantially equal to the second threshold, creating an open circuit in the series path of the first secondary module and the first light emitting diode.

45. The method of claim 39, further comprising:

routing current from the first secondary module to the first light emitting diode for a first predetermined on-time duration at a first frequency; and

routing current from the second secondary module to the second light emitting diode for a second predetermined on-time duration at a second frequency.