Multi-air conditioner

• US 8,245,523 B2
• Filed: 11/29/2007
• Issued: 08/21/2012
• Est. Priority Date: 11/29/2006
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: Lee, Chung Hun, Hwang, Sun Ho, Park, Gwi Guen, Jung, Han Su
• Primary Examiner(s): NORMAN, MARC E
• Application Number:
  US12/310,627
• Publication Number:
  US 20100186441A1
• Time in Patent Office: 1,727 Days
• Field of Search: 621/32, 621/75, 621/77, 622/281, 363/40
• US Class Current: 62/177
• CPC Class Codes: F24F 1/20 Electric components for separate outdoor units
• CPC Class Codes: F24F 1/22 Arrangement or mounting thereof
• CPC Class Codes: F24F 1/40 Vibration or noise prevention at outdoor units for outdoor units compressors F24F1/12
• CPC Class Codes: F24F 1/46 Component arrangements in separate outdoor units
• CPC Class Codes: F24F 1/68 Arrangement of multiple separate outdoor units
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An air conditioner is provided. A control unit of an outdoor unit of the air conditioner is divided into a plurality of blocks according to a set of rules. Then, the blocks are mounted on different substrates. Therefore, it is possible to simplify wiring, facilitating the interconnection of the blocks and enable the control unit to be managed in units of the blocks. In addition, it is possible to improve user convenience.

Claims

1. An air conditioner comprising:

a plurality of indoor units; and

at least one outdoor unit,

wherein the outdoor unit includes an outdoor heat exchanger for condensing a coolant, a compressor for compressing a coolant evaporated by an indoor heat exchanger, an outdoor fan, and a control box including a control unit for controlling operations of the compressor and the outdoor fan,

wherein the control unit which has a first block comprising a compressor inverter for controlling a compressor motor, a second block comprising a plurality of fan motor inverters for driving a plurality of fan motors, a third block comprising a system controller for controlling the operation of the outdoor unit, a fourth block comprising a filter for removing noise from input three-phase power, and a fifth block to which the input three-phase power is applied, the first, second, third, fourth and fifth blocks being mounted on different substrates,

wherein the control box is disposed between the compressor and the outdoor fan, and the control box has a step difference so that the fourth block of the control unit is disposed below other blocks of the control unit,

wherein the first block further comprises a power factor compensation (PFC) circuit which compensates the power factor of the input three-phase power,

wherein the system controller controls the compressor inverter, the fan motor inverters, and the PFC circuit,

wherein the system controller controls a first and a second fan motors of the plurality of fan motors at the same time.

2. The air conditioner of claim 1, wherein the fan motor inverters are connected to the PFC circuit and converts direct current (DC) power output by the PFC circuit into power for controlling the fan motor.

3. The air conditioner of claim 1, wherein the fourth block further comprises a plurality of inductors.

4. The air conditioner of claim 1, wherein the fifth block comprises a terminal port to which a three-phase four-wire system power source is connected.

5. The air conditioner of claim 1, wherein the fifth block comprises a connection terminal to which a constant-rate compressor is connected.

6. The air conditioner of claim 1, wherein the compressor inverter is connected to the PFC circuit and converts DC power output by the PFC circuit into power for controlling the compressor motor.

7. The air conditioner of claim 1, wherein the system controller controls the PFC circuit not to operate if a DC voltage output by the PFC circuit is lower than a predefined voltage, if a command to drive a compressor is yet to be input, if the first block is improperly interconnected, if the temperature of the first block is higher than a predefined temperature, if the frequency or magnitude of input power is beyond a predefined range, or if speed or power of the compressor is lower than a reference value.

8. The air conditioner of claim 1,

wherein the control box is disposed on a lateral side of the outdoor unit.

9. An air conditioner comprising:

a plurality of indoor units; and

at least one outdoor unit,

wherein the outdoor unit includes an outdoor heat exchanger for condensing a coolant, a compressor for compressing a coolant evaporated by an indoor heat exchanger, an outdoor fan, and a control box including a control unit for controlling operations of the compressor and the outdoor fan,

wherein the control unit which controls the operation of the outdoor unit and comprises a PFC circuit that converts AC power provided by a commercial AC power source into DC power, a compressor inverter that drives a compressor motor by converting the DC power into AC power, the PFC circuit and the compressor inverter both being mounted on a first substrate, a plurality of one fan motor inverter which drives at least one fan motor by converting the DC power into AC power, the fan motor inverter being mounted on a second substrate, a system controller which controls the operation of the outdoor unit, the system controller being mounted on a third substrate, and a filter which removes noise between the commercial AC power source and the PFC circuit, the filter being mounted on a fourth substrate,

wherein the control box is disposed between the compressor and the outdoor fan, and the control box has a step difference so that the fourth block of the control unit is disposed below other blocks of the control unit

wherein the system controller controls the compressor inverter, the fan motor inverters, and the PFC circuit,

wherein the system controller controls a first and a second fan motors of the plurality of fan motors at the same time.

10. The air conditioner of claim 9, wherein the control unit further comprises a terminal port to which the commercial AC power source is connected, the terminal port being mounted on a fifth substrate.

11. The air conditioner of claim 10, wherein the control unit further comprises a connection port to which a constant-rate compressor is connected, the connection port being mounted on the fifth substrate.

12. The air conditioner of claim 10, wherein the first, third and fourth substrates are disposed on a first lateral side of the control unit, and the second and fifth substrates are disposed on a second lateral side of the control unit, the second lateral side being opposite to the first lateral side.

13. The air conditioner of claim 12, wherein the first and second substrates are disposed on a third lateral side of the control unit, the third lateral side perpendicularly intersecting the first lateral side.

14. The air conditioner of claim 13, wherein the third and fourth substrates are disposed on a fourth lateral side of the control unit, the fourth lateral side being opposite to the third lateral side.

15. The air conditioner of claim 9, wherein the system controller controls the PFC circuit not to operate if a DC voltage output by the PFC circuit is lower than a predefined voltage, if a command to drive a compressor is yet to be input, if the first block is improperly interconnected, if the temperature of the first block is higher than a predefined temperature, if the frequency or magnitude of input power is beyond a predefined range, or if speed or power of the compressor is lower than a reference value.

16. The air conditioner of claim 9,

wherein the control box is disposed on a lateral side of the outdoor unit.