Acoustic sensing device, system and method for monitoring emissions from machinery

• US 8,245,576 B2
• Filed: 10/30/2008
• Issued: 08/21/2012
• Est. Priority Date: 09/16/2002
• Status: Active Grant

• Current Assignee: Radiaulics, Inc.
• Original Assignee: Radiaulics, Inc.
• Inventors: Komninos, Nikolaos I.
• Primary Examiner(s): Macchiarolo, Peter
• Assistant Examiner(s): Miller, Rose M
• Application Number:
  US12/261,900
• Publication Number:
  US 20090095082A1
• Time in Patent Office: 1,391 Days
• Field of Search: 735/93, 735/87, 736/59, 736/60
• US Class Current: 73/587
• CPC Class Codes: G01H 1/00 Measuring characteristics of vibrations in solids by using direct conduction to the detector G01H9/00, G01H11/00 take precedence
• CPC Class Codes: G01N 2291/101 one transducer
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/4427 with stored values, e.g. threshold values
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

Methods are provided for monitoring acoustic emissions from machinery using one or more acoustic sensing devices each mounted to respective mounting regions of the machinery to expose them to progogating sound waves. Detection signals corresponding to the sound waves are transmitted to measuring instrumentation for display, as desired.

Claims

1. A method for monitoring acoustic emissions from machinery, comprising:

(a) mounting at least a first acoustic sensing device relative to a first surface mounting region of the machinery thereby to expose said first acoustic sensing device for a selected exposure period to sound waves propagating through said first surface mounting region, wherein said first acoustic sensing device comprises a piezoelectric transducer having a mounting face immovably secured to an inner contact surface of a housing and extending longitudinally within said housing from said inner contact surface to terminate in an unrestrained free end portion, said piezoelectric transducer operative upon exposure to sound waves propagating through the first surface mounting region of the machinery to stress longitudinally within the housing and produce corresponding detection signals;

(b) coupling said first acoustic sensing device with measuring instrumentation along a first communications interface;

(c) transmitting an initial set of detection signals from said first acoustic sensing device to the measuring instrumentation along said first communications interface, said initial set of detection signals corresponding to sound wave levels propagating through said first surface mounting region which are detected by said first acoustic sensing device during a first sensor initial reading interval; and

(d) displaying perceptible output correlated to the initial set of detection signals received from the first acoustic sensing device during the first sensor initial reading interval.

2. A method according to claim 1 including decoupling said first acoustic sensing device from the measuring instrumentation for a selected time interval and thereafter re-coupling said first acoustic sensing device to the measuring instrumentation and transmitting a subsequent set of detection signals from the first acoustic sensing device to the measuring instrumentation corresponding to sound wave levels propagating through said first surface mounting region during a subsequent reading interval.

3. A method according to claim 2 including displaying perceptible output correlated to the subsequent set of detection signals received from the first acoustic sensing device during the subsequent reading interval.

4. A method according to claim 3 including comparing the subsequent set of detection signals to the initial set of detection signals.

5. A method according to claim 1 including:

(e) mounting at least a second acoustic sensing device relative to a second surface mounting region of the machinery thereby to expose said second acoustic sensing device for a respective exposure period to sound waves propagating through said second surface mounting region;

(f) coupling said second acoustic sensing device with the measuring instrumentation along a second communications interface;

(g) transmitting a respective initial set of detection signals from said second acoustic sensing device to the measuring instrumentation along said second communications interface, said initial set of detection signals corresponding to sound wave levels propagating through said second surface mounting region which are detected by said second acoustic sensing device during a second sensor initial reading interval; and

(h) displaying perceptible output correlated to the initial set of detection signals received from the second acoustic sensing device during the second sensor initial reading interval.

6. A method for monitoring acoustic emissions from machinery, comprising:

(a) mounting at least a first acoustic sensing device relative to a first surface mounting region of the machinery thereby to expose said first acoustic sensing device for a selected exposure period to sound waves propagating through said first surface mounting region, wherein said first acoustic sensing device comprises a piezoelectric transducer having a mounting face immovably secured to an inner contact surface of a housing, a circuit board having an outer conductive ring in electrical continuity with said housing, and a wire connecting said circuit board and a free end portion of said piezoelectric transducer that is opposite said mounting face;

(b) coupling said first acoustic sensing device with measuring instrumentation along a first communications interface;

(c) transmitting an initial set of detection signals from said first acoustic sensing device to the measuring instrumentation along said first communications interface, said initial set of detection signals corresponding to sound wave levels propagating through said first surface mounting region which are detected by said first acoustic sensing device during a first sensor initial reading interval; and

(d) displaying perceptible output correlated to the initial set of detection signals received from the first acoustic sensing device during the first sensor initial reading interval.

7. A method for monitoring acoustic emissions from machinery, comprising:

(a) mounting at least a first acoustic sensing device relative to a first surface mounting region of the machinery thereby to expose said first acoustic sensing device for a selected exposure period to sound waves propagating through said first surface mounting region, wherein said first acoustic sensing device comprises;

a piezoelectric transducer having a mounting face immovably secured to an inner contact surface of a housing and extending longitudinally within said housing from said inner contact surface to terminate in an unrestrained free end portion, said piezoelectric transducer operative upon exposure to sound waves propagating through the first surface mounting region of the machinery to stress longitudinally within the housing and produce corresponding detection signals;

a circuit board having an outer conductive ring in electrical continuity with said housing; and

a wire connecting said circuit board and said free end portion of said piezoelectric transducer;

(b) coupling said first acoustic sensing device with measuring instrumentation along a first communications interface;

(c) transmitting an initial set of detection signals from said first acoustic sensing device to the measuring instrumentation along said first communications interface, said initial set of detection signals corresponding to sound wave levels propagating through said first surface mounting region which are detected by said first acoustic sensing device during a first sensor initial reading interval; and

(d) displaying perceptible output correlated to the initial set of detection signals received from the first acoustic sensing device during the first sensor initial reading interval.