Modular occipital plate

• US 8,246,662 B2
• Filed: 12/27/2006
• Issued: 08/21/2012
• Est. Priority Date: 12/27/2006
• Status: Active Grant

• Current Assignee: Zimmer Biomet Spine, Inc. (Zimvie Incorporated)
• Original Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Lemoine, Jeremy J., Bergeron, Brian J.
• Primary Examiner(s): Barrett, Thomas
• Assistant Examiner(s): LAWSON, MATTHEW JAMES
• Application Number:
  US11/616,720
• Publication Number:
  US 20080177313A1
• Time in Patent Office: 2,064 Days
• Field of Search: 606 70- 71, 606246-299, 623 1711- 1716
• US Class Current: 606/280
• CPC Class Codes: A61B 17/7044 also having plates, staples or washers bearing on the vertebrae
• CPC Class Codes: A61B 17/7055 connected to sacrum, pelvis or skull
• CPC Class Codes: A61B 17/8023 Variable length plates adjustable in both directions

Abstract

A system and associated method are provided for mechanically fixating a region of a skull to a portion of a spine. A plate is provided to contact a region of a skull and be secured thereto. A spinal rod is configured to extend from a location adjacent the plate to a location adjacent at least one vertebra. An adjustable housing is provided to secure the rod to the plate, and has a first position wherein the relative position of the rod to the plate can be adjusted and a second position wherein the relative position of the rod to the plate is secured.

Claims

1. A system for fixing a region of the skull to a portion of the spine, the system comprising:

a plate configured to contact a region of the skull and be secured thereto, the plate having a bone contacting surface, a top surface opposite the bone contacting surface, a side surface between the bone contacting surface and the top surface, at least one elongated slot, and an opening in communication with the elongated slot, the at least one elongated slot having a transverse dimension and a perimeter edge, the plate having a first interlocking surface disposed proximate the perimeter edge; and

a single piece adjustable housing having a body portion and a base portion, the body portion having a channel defined therein to receive a spinal rod, the base portion having a first cross dimension, the adjustable housing further including a flange extending outwardly from the base portion, the flange having a second cross dimension and a second interlocking surface;

the adjustable housing configured to be inserted into the opening of the plate from the top surface opposite the bone contacting surface of the plate, wherein the bone contacting surface of the plate contacts the region of the skull when the plate is secured thereto, the first cross dimension of the base portion being less than the transverse dimension of the elongated slot and the second cross dimension of the flange being greater than the transverse dimension of the elongated slot; and

the adjustable housing having a first position within the elongated slot with the second interlocking surface spaced from the first interlocking surface to permit at least one of translational and rotational movement of the adjustable housing relative to the plate and a second position with the second interlocking surface engaging the first interlocking surface to secure the at least one of translational and rotational movement of the adjustable housing.

2. The system of claim 1, wherein the opening in communication with the elongated slot comprises a keyed opening in the top surface, the keyed opening having a transverse dimension greater than the transverse dimension of the elongated slot for receipt of the adjustable housing therein.

3. The system of claim 2, wherein the plate further includes a lip between the keyed opening and the elongated slot.

4. The system of claim 1, wherein the plate includes a recessed surface along at least a portion of the elongated slot opposite the top surface, the first interlocking surface disposed within the recessed surface.

5. The system of claim 4, wherein the plate further includes a bottom wall to enclose at least a portion of the recessed surface and define a cavity within which the flange is captured when the adjustable housing is received within the elongated slot.

6. The system of claim 1, wherein the first interlocking surface and the second interlocking surface include a series of extending projections configured for mating engagement when the adjustable housing is in the second position.

7. The system of claim 1, wherein the first interlocking surface and the second interlocking surface are configured to form a cold weld when the adjustable housing is in the second position.

8. The system of claim 1, wherein the plate further includes a lip extending from the top surface along at least a portion of the elongated slot.

9. The system of claim 1, further comprising a threaded securing device, the body portion of the adjustable housing having a threaded surface to receive the securing device and secure a spinal rod within the channel, and further wherein the adjustable housing is drawn from the first position to the second position upon securing of the securing device.

10. The system of claim 1, wherein the plate further includes at least one aperture to receive a fastener therethrough to secure the plate to a skull.

11. The system of claim 1, wherein the opening is defined by an aperture in the plate, the aperture having a dimension greater than the second cross dimension of the flange.

12. A system for fixing a region of the skull to a portion of the spine, the system comprising:

a spinal rod;

a plate configured to contact a region of the skull and be secured thereto, the plate having a bottom surface, a top surface opposite the bottom surface, a side surface between the bottom surface and the top surface, at least one elongated slot, and an opening in communication with the elongated slot, the at least one elongated slot having a transverse dimension and a perimeter edge, the plate having a first interlocking surface disposed proximate the perimeter edge;

a single piece adjustable housing having a body portion and a base portion, the body portion having a channel defined therein to receive a spinal rod, the base portion having a first cross dimension, the adjustable housing further including a flange extending outwardly from the base portion, the flange having a second cross dimension and a second interlocking surface, the second interlocking surface being disposed on an outside edge of the flange;

the adjustable housing configured to be inserted into the opening of the plate from the top surface opposite the bottom surface of the plate or from the side surface between the bottom surface and the top surface of the plate and moved laterally relative to the plate into the elongated slot, wherein the bottom surface of the plate contacts the region of the skull when the plate is secured thereto, the first cross dimension of the base portion being less than the transverse dimension of the elongated slot and the second cross dimension of the flange being greater than the transverse dimension of the elongated slot;

the adjustable housing having a first position within the elongated slot with the second interlocking surface spaced from the first interlocking surface to permit translational and rotational movement of the adjustable housing relative to the plate and a second position with the second interlocking surface engaging the first interlocking surface to secure translational and rotational movement of the adjustable housing; and

a threaded securing device, the body portion of the adjustable housing having a threaded surface to receive the threaded securing device and secure the spinal rod within the channel, the adjustable housing being drawn from the first position to the second position upon securing of the threaded securing device with the spinal rod in the channel.

13. The system of claim 12, wherein the opening in communication with the elongated slot comprises a keyed opening, the keyed opening having a transverse dimension greater than the transverse dimension of the elongated slot for receipt of the adjustable housing therein.

14. The system of claim 13, wherein the plate further includes a lip between the keyed opening and the elongated slot.

15. The system of claim 14, wherein the top surface of the plate includes a lip proximate the opening.

16. The system of claim 12, wherein the plate includes a recessed surface along at least a portion of the elongated slot opposite the top surface, the first interlocking surface disposed within the recessed surface.

17. The system of claim 16, wherein the plate further includes a bottom wall to enclose at least a portion of the recessed surface and define a cavity within which the flange is captured when the adjustable housing is received within the elongated slot.

18. The system of claim 12, wherein the first interlocking surface and the second interlocking surface include a series of extending projections configured for mating engagement when the adjustable housing is in the second position.

19. The system of claim 12, wherein the first interlocking surface and the second interlocking surface are configured to form a cold weld when the adjustable housing is in the second position.

20. The system of claim 12, wherein the plate further includes a lip extending from the top surface along at least a portion of the elongated slot.

21. The system of claim 12, wherein the plate further includes at least one aperture to receive a fastener therethrough to secure the plate to a skull.

22. A method of fixing a region of the skull to a portion of the spine, the method comprising:

providing a plate configured to contact a region of the skull and be secured thereto, the plate having a bottom surface, a top surface opposite the bottom surface, a side surface between the bottom surface and the top surface, at least one elongated slot, and an opening in communication with the elongated slot, the at least one elongated slot having a transverse dimension and a perimeter edge, the plate having a first interlocking surface disposed proximate the perimeter edge;

inserting a single piece adjustable housing into the opening of the plate from the top surface opposite the bottom surface of the plate or from the side surface of the plate between the bottom surface and the top surface, wherein the bottom surface of the plate contacts the region of the skull when the plate is secured thereto;

moving the adjustable housing laterally relative to the plate into the elongated slot, the adjustable housing having a body portion and a base portion, the body portion having a channel defined therein to receive a spinal rod, the base portion having a first cross dimension, the adjustable housing further including a flange extending outwardly from the base portion, the flange having a second cross dimension and a second interlocking surface, the first cross dimension of the base portion being less than the transverse dimension of the elongated slot and the second cross dimension of the flange being greater than the transverse dimension of the elongated slot;

positioning a spinal rod in the channel of the adjustable housing, the adjustable housing being in a first position within the elongated slot with the second interlocking surface spaced from the first interlocking surface to permit at least one of translational and rotational movement of the adjustable housing relative to the plate;

moving the adjustable housing from the first position to a second position with the second interlocking surface engaging the first interlocking surface to secure the at least one of translational and rotational movement of the adjustable housing; and

thereafter, securing the position of the spinal rod in the channel of the adjustable housing by securing a securing device, the secured securing device also securing the adjustable housing in the second position;

wherein the plate and the adjustable housing are structured such that the adjustable housing may be disposed in the second position to secure the at least one of translational and rotational movement of the adjustable housing prior to securing the spinal rod in the channel with the securing device.

23. The method of claim 22, wherein the opening in communication with the elongated slot comprises a keyed opening, the keyed opening having a transverse dimension greater than the transverse dimension of the elongated slot for receipt of the adjustable housing therein.

24. The method of claim 23, wherein the plate further includes a lip between the keyed opening and the elongated slot.

25. The method of claim 22, wherein the opening is in communication with an edge of the plate for receipt of the adjustable housing from the edge of the plate.

26. The method of claim 25, wherein the top surface of the plate includes a lip proximate the opening.

27. The method of claim 22, wherein the plate includes a recessed surface along at least a portion of the elongated slot opposite the top surface, the first interlocking surface disposed within the recessed surface.

28. The method of claim 27, wherein the plate further includes a bottom wall to enclose at least a portion of the recessed surface and define a cavity within which the flange is captured when the adjustable housing is received within the elongated slot.

29. The method of claim 22, wherein the first interlocking surface and the second interlocking surface include a series of extending projections configured for mating engagement when the adjustable housing is in the second position.

30. The method of claim 22, wherein the first interlocking surface and the second interlocking surface are configured to form a cold weld when the adjustable housing is in the second position.

31. The method of claim 22, wherein the plate further includes a lip extending from the top surface along at least a portion of the elongated slot.

32. The method of claim 22 further comprising the body portion of the adjustable housing having a threaded surface to receive the securing device and secure a spinal rod within the channel, and further wherein the adjustable housing is drawn from the first position to the second position upon securing of the securing device.

33. The method of claim 22, wherein the plate further includes at least one aperture to receive a fastener therethrough to secure the plate to a skull.

34. The method of claim 22, wherein the step of moving the adjustable housing from the first position to the second position includes moving the adjustable housing relative to the plate from the bottom surface toward the top surface by a displacement at least about equal to a thickness of the flange of the adjustable housing.