Electrical switching apparatus and protection apparatus determining thermal age of another apparatus or a number of insulators

• US 8,248,739 B2
• Filed: 07/24/2009
• Issued: 08/21/2012
• Est. Priority Date: 07/24/2009
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Farr, Lawrence B.
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US12/508,677
• Publication Number:
  US 20110019318A1
• Time in Patent Office: 1,124 Days
• Field of Search: 361 23- 25, 361/27, 361/62, 361/63, 361/91.2, 361/93.9, 361/158, 361/165, 736/09, 318/471, 318/473, 318/455, 318/101, 318/430, 318/442, 324/557, 324/541, 324/544, 324/551, 376/203, 376/215, 374/102
• US Class Current: 361/25
• CPC Class Codes: G01R 31/343 in operation

Abstract

An electrical switching apparatus is for another apparatus including a number of insulators, a number of temperature sensors operatively associated with the number of insulators, and a number of conductors operatively associated with the number of insulators. The electrical switching apparatus includes a number of separable contacts, an operating mechanism structured to open and close the separable contacts, a number of sensors structured to sense a number of currents flowing through the separable contacts and through the conductors, a processor structured to input the sensed currents from the sensors, and an output. The processor calculates at least one of: (a) a thermal age of the other apparatus from a number of sensed temperatures from the temperature sensors, and (b) the thermal age of the other apparatus from the sensed currents. The output includes the thermal age of the other apparatus.

Claims

1. An electrical switching apparatus for another apparatus including a number of insulators, a number of temperature sensors operatively associated with said number of insulators, and a number of conductors operatively associated with said number of insulators, said electrical switching apparatus comprising:

a number of separable contacts;

an operating mechanism structured to open and close said number of separable contacts;

a number of sensors structured to sense a number of currents flowing through said number of separable contacts and through said number of conductors;

a processor structured to input the sensed number of currents from said number of sensors; and

an output,

wherein said processor is further structured to calculate at least one of;

(a) a thermal age of said another apparatus from a number of sensed temperatures from said number of temperature sensors, and (b) the thermal age of said another apparatus from said sensed number of currents, and

wherein said output includes the thermal age of said another apparatus,

wherein said processor is further structured to determine temperature of said another apparatus and to determine insulation life expectancy of said another apparatus from e^{(a+b(ln(TEMP)))}, wherein a, b and e are constants, ln is the natural logarithm, and TEMP is said determined temperature.

2. The electrical switching apparatus of claim 1 wherein said another apparatus is a rotating electrical apparatus further including a number of windings and said number of temperature sensors operatively associated with said number of windings, said number of insulators being operatively associated with said number of windings.

3. The electrical switching apparatus of claim 2 wherein said rotating electrical apparatus is a motor;

and wherein said number of windings is a number of stator windings of said motor.

4. The electrical switching apparatus of claim 1 wherein said number of temperature sensors is a number of resistance temperature detectors.

5. The electrical switching apparatus of claim 4 wherein said another apparatus is a rotating electrical apparatus;

wherein said number of windings is a number of windings of said rotating electrical apparatus; and

wherein said number of resistance temperature detectors is operatively associated with said number of windings.

6. The electrical switching apparatus of claim 1 wherein said output is a display.

7. The electrical switching apparatus of claim 6 wherein said display is structured to display said thermal age and a number of a temperature of said another apparatus, insulation life expectancy of said another apparatus, and actual running hours of said another apparatus.

8. The electrical switching apparatus of claim 6 wherein said display is structured to display said thermal age and insulation life expectancy of said another apparatus.

9. The electrical switching apparatus of claim 1 wherein said output is a communication network.

10. The electrical switching apparatus of claim 1 wherein said processor is further structured to calculate said thermal age of said another apparatus from said number of sensed temperatures from said number of temperature sensors.

11. The electrical switching apparatus of claim 10 wherein said processor is further structured to calculate an average temperature of said another apparatus from an average of said number of sensed temperatures from said number of temperature sensors over a predetermined time.

12. The electrical switching apparatus of claim 1 wherein said processor is further structured to calculate said thermal age of said another apparatus from said sensed number of currents.

13. The electrical switching apparatus of claim 12 wherein said processor is further structured to calculate an estimated temperature of said another apparatus from (I_AVG/I_NP)²×

(T_CLASS−

ambient temperature)+ambient temperature;

wherein I_AVG is RMS current of said another apparatus;

wherein I_NP is name plate current of said another apparatus; and

wherein T_CLASS is temperature class of said number of insulators.

15. The electrical switching apparatus of claim 1 wherein said processor is further structured to determine said thermal age from a standard insulation life expectancy of said another apparatus at full operating temperature divided by said determined insulation life expectancy.

16. The electrical switching apparatus of claim 15 wherein said processor is further structured to accumulate said thermal age.

14. An electrical switching apparatus for another apparatus including a number of insulators, a number of temperature sensors operatively associated with said number of insulators, and a number of conductors operatively associated with said number of insulators, said electrical switching apparatus comprising:

a number of separable contacts;

an operating mechanism structured to open and close said number of separable contacts;

a number of sensors structured to sense a number of currents flowing through said number of separable contacts and through said number of conductors;

a processor structured to input the sensed number of currents from said number of sensors; and

an output,

wherein said processor is further structured to calculate at least one of;

(a) a thermal age of said another apparatus from a number of sensed temperatures from said number of temperature sensors, and (b) the thermal age of said another apparatus from said sensed number of currents,

wherein said output includes the thermal age of said another apparatus,

wherein said processor is further structured to determine a temperature from an average of the number of sensed temperatures over a predetermined time period or an average of the sensed number of currents over the predetermined time period,

wherein said processor is further structured to determine an insulation life expectancy from the determined temperature,

wherein said processor is further structured to determine a thermal age used in the predetermined time period from a standard insulation life expectancy of said another apparatus at full operating temperature divided by said determined insulation life expectancy, and

wherein said processor is further structured to accumulate the thermal age of said another apparatus from a previously accumulated thermal age plus said thermal age used in the predetermined time period.

17. A protection relay for an apparatus including a number of insulators and a number of temperature sensors operatively associated with said number of insulators, said protection relay comprising:

an input structured to input a number of sensed temperatures from said number of temperature sensors;

a processor structured to calculate a thermal age of said number of insulators from said number of sensed temperatures; and

an output including the thermal age of said number of insulators,

wherein said processor is further structured to calculate an average temperature of said apparatus from an average of said number of sensed temperatures from said number of temperature sensors over a predetermined time; and

wherein said processor is further structured to determine insulation life expectancy of said number of insulators from e^{(a+b(ln(TEMP)))}, wherein a, b and e are constants, ln is the natural logarithm, and TEMP is said average temperature.

18. The protection relay of claim 17 wherein said processor is further structured to determine said thermal age from a standard insulation life expectancy of said number of insulators at full operating temperature divided by said determined insulation life expectancy.

19. A protection relay for an apparatus including a number of insulators and a number of conductors operatively associated with said number of insulators, said protection relay comprising:

a number of sensors structured to sense a number of currents flowing through said number of conductors;

a processor structured to input the sensed number of currents from said number of sensors and to calculate a thermal age of said number of insulators from said sensed number of currents; and

an output including the thermal age of said number of insulators,

wherein said processor is further structured to calculate an estimated temperature of said apparatus from (I_AVG/I_NP)²×

(T_CLASS−

ambient temperature)+ambient temperature;

wherein I_AVG is average RMS current of said sensed number of currents;

wherein I_NP is name plate current of said apparatus;

wherein T_CLASS is temperature class of said number of insulators; and

wherein said processor is further structured to determine insulation life expectancy of said number of insulators from e^{(a+b(ln(TEMP)))}, wherein a, b and e are constants, ln is the natural logarithm, and TEMP is said estimated temperature.

20. The protection relay of claim 19 wherein said processor is further structured to determine said thermal age from a standard insulation life expectancy of said number of insulators at full operating temperature divided by said determined insulation life expectancy.