Cleaning and/or filtering apparatus

• US 8,252,096 B2
• Filed: 06/07/2007
• Issued: 08/28/2012
• Est. Priority Date: 06/08/2006
• Status: Expired due to Fees

• Current Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Original Assignee: Dyson Technology Limited (Beeswax Holdings UK Limited)
• Inventors: Horne, Lucas
• Primary Examiner(s): Chiesa, Richard L
• Application Number:
  US12/303,921
• Publication Number:
  US 20100236012A1
• Time in Patent Office: 1,909 Days
• Field of Search: 96 55- 57, 96/61, 553/18, 553/45, 554/591, 55D/IG.3, 553/853, 95/69, 95/70, 95/78, 602/75, 603/11
• US Class Current: 96/55
• CPC Class Codes: A47L 9/10 Filters in general B01D; cyclones B04C; Dust separators; Dust removal; Automatic exchange of filters for machines for cleaning floors A47L11/40
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/1633 Concentric cyclones
• CPC Class Codes: B04C 2009/001 with means for electrostatic separation
• CPC Class Codes: B04C 3/04 Multiple arrangement thereof combined with types according to other groups, B04C7/00
• CPC Class Codes: B04C 5/26 for series flow
• CPC Class Codes: B04C 9/00 Combinations with other devices, e.g. fans, expansion chambers, diffusors, water lockswith filters B01D50/00

Abstract

The invention relates to apparatus and a method for separating solid particles from fluids and particularly gas flows. The apparatus is particularly for use in conjunction with an internal combustion engine or vacuum cleaner. The apparatus includes a cyclone separator which has at least two axial common cyclone separator elements, an inner and outer element, in conjunction with a two-stage electrostatic precipitator. The apparatus allows the filtration of fluid effectively, even if the flow varies over time.

Claims

1. An apparatus for performing a cleaning action by removing particles from a fluid flowing through said apparatus, comprising

a cyclone separator positioned substantially in the path of said fluid flow, said cyclone separator having one or more inlets and fluid flow guides, and

at least one electrostatic precipitator positioned substantially in said flow,

said cyclone separator including at least two axial flow cyclone separator elements provided in a concentric configuration along a common axis, wherein a cyclone separator element is provided between the two axial flow cyclone separator elements.

2. The apparatus of claim 1, wherein the cyclone separator elements are arranged inside each other in order of increasing separation efficiency from the outer to the inner cyclone separator element.

3. The apparatus of claim 1, wherein an inlet to a first inner cyclone separator element is positioned substantially offset from an inlet to a first outer cyclone separator element.

4. The apparatus of claim 1, further comprising a conduit providing an airflow to an internal combustion engine.

5. The apparatus of claim 1, wherein the precipitator has at least two emitter points to increase corona discharge.

6. The apparatus of claim 5, wherein one stage of the electrostatic precipitator is at least one emitter rail.

7. The apparatus of claim 6, wherein the at least one emitter rail is negatively charged.

8. The apparatus of claim 1, wherein the apparatus includes at least one inlet duct which directs fluid flow into said apparatus.

9. The apparatus of claim 8, wherein at least one emitter rail is housed within at least one inlet duct and provides particles flowing therein with a negative charge.

10. The apparatus of claim 4, wherein a stage of the electrostatic precipitator comprises one or more plates.

11. The apparatus of claim 10, wherein at least one of the plates is positively charged.

12. The apparatus of claim 11, wherein at least one of the plates is negatively charged so as to cause negatively charged particles within the flow to be repelled towards the at least one positively charged plate.

13. The apparatus of claim 12, comprising at least two negatively and positively charged plates, said plates being interspersed alternatively such that adjacent plates have opposite charges.

14. The apparatus of claim 10, wherein the plates are mounted on an outer surface of the outer cyclone separator element.

15. The apparatus of claim 1, wherein the cyclone separator is located intermediate first and second stages of the electrostatic precipitator.

16. The apparatus of claim 1, wherein one or more of the cyclone separator elements are configured to induce a helical fluid flow to the fluid flowing in the apparatus, a subsequently induced centrifugal force causing at least a portion of particles contained in said fluid to impact against a wall enclosing the cyclone separator, thereby removing a portion of said particles from the fluid flow.

17. The apparatus of claim 16, wherein each cyclone separator element has a wall and at least one cyclone guide to induce and maintain the cyclonic motion of the fluid therein.

18. The apparatus of claim 15, wherein at least part of the fluid flow generated by the cyclone separator sweeps over the second stage of the electrostatic precipitator.

19. The apparatus of claim 1, configured to turn off the precipitator for a period of time, thereby removing any charge associated with plates of the precipitator.

20. The apparatus of claim 19, wherein the current supplied to the plates is turned off when the velocity of the fluid flow reaches a certain level.

21. The apparatus of claim 17, wherein plates of the precipitator are mounted on a cyclone separator element.

22. The apparatus of claim 21, further comprising wires supplying current to the plates located within a first cyclone guide.

23. The apparatus of claim 22, wherein the first cyclone guide comprises an insulated connection rail to prevent arcing between oppositely charged plates.

24. The apparatus of claim 1, wherein the precipitator is located between a first cyclone separator element and a second cyclone separator element.

25. The apparatus of claim 24, wherein the plates of a second stage of the electrostatic precipitator extend axially from a first outer cyclone guide on the plates of the second stage, said plates extending both inwardly and outwardly to be in contact with the fluid flowing through the first or second cyclone separator element.

26. The apparatus of claim 25, wherein the cyclone precipitator plates are substantially annular in shape.

27. The apparatus of claim 1, further comprising a hopper for collection of particles removed from the fluid flow.

28. The apparatus of claim 27, wherein the hopper is tapered to prevent the particles removed from the fluid flow from re-entering the fluid flow.

29. The apparatus of claim 1, wherein at least one of the inlets or one of the cyclone separator elements are constructed from one or more polymers with a sufficiently high deflection temperature to keep the fluid within the apparatus cool.

30. The apparatus of claim 1, wherein the cyclone separator is positioned in a relatively high airflow speed and the precipitator is positioned in a relatively lower airflow speed.

31. A vacuum cleaner comprising the apparatus of claim 1.

32. An apparatus for removing particles from the flow of fluid entering an internal combustion engine, said apparatus including a cyclone separator and a two stage electrostatic precipitator, both the separator and the electrostatic precipitator being positioned substantially in a path of said flow of fluid, the cyclone separator comprising at least two concentrically mounted axial cyclone separator elements, wherein a cyclone separator element is provided between the two axial flow cyclone separator elements.

33. The apparatus of claim 32, wherein said cyclone separator elements are in fluid communication.

34. The apparatus of claim 32, wherein the cyclone separator elements are positioned inside each other in order of increasing separation efficiency.