Spacers for fixing battery cells within a battery package casing and associated systems and methods
First Claim
1. A battery package, comprising:
- a casing having an interior surface;
at least one battery cell disposed within the casing, the battery cell having a first end, a second end spaced apart from the first end and a side surface between the first and second ends; and
a spacer element disposed within the casing and interpoed between the battery cell and the interior surface of the casing, the spacer element including a frame member proximate to the first end of the battery cell, first projections carried by the frame member and extending away from the first end of the battery cell and toward the interior surface of the casing, and second projections carried by the frame member and extending in a generally opposite direction from the first projections and away from the interior surface of the casing, wherein the second projections are engaged with the side surface of the battery cell.
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Accused Products
Abstract
A battery support system for supporting at least one battery cell disposed within a battery package is described herein. In one embodiment, the battery support system includes a spacer element having a frame member configured to be proximate to an end of the battery cell. The frame member has first projections extending away from the frame member in a first direction. The first projections are configured to engage a portion of the side surface of the battery cell. In a particular embodiment, the frame member further has second projections extending away from the frame member in a second direction generally opposite the first direction. The second projections are configured or positioned to provide a stand-off between the end of the battery cell and an interior surface of the battery package in which the battery support system is disposed.
34 Citations
21 Claims
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1. A battery package, comprising:
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a casing having an interior surface; at least one battery cell disposed within the casing, the battery cell having a first end, a second end spaced apart from the first end and a side surface between the first and second ends; and a spacer element disposed within the casing and interpoed between the battery cell and the interior surface of the casing, the spacer element including a frame member proximate to the first end of the battery cell, first projections carried by the frame member and extending away from the first end of the battery cell and toward the interior surface of the casing, and second projections carried by the frame member and extending in a generally opposite direction from the first projections and away from the interior surface of the casing, wherein the second projections are engaged with the side surface of the battery cell. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A battery support system for supporting at least one battery cell having spaced apart ends and a side surface between the ends, the battery support system comprising:
a spacer element including a frame member configured to be proximate to an end of the battery cell, the frame member having first having projections extending away from the frame member in a first direction and second projections extending away from the frame member in a direction generally opposite the direction the first projections extend away from the frame member, wherein the first projections are positioned to engage a portion of the side surface of the battery cell. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16)
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17. A method for assembling a battery package, the method comprising:
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engaging a side surface of at least one battery cell with a first set of projections extending away from a frame member a spacer element, wherein the projctions in the first set conformably fit around at least at portion of the side surface of the battery cell; engaging an interior surface of the battery package with a second set of projections extending away from the frame member, wherein the projections in the second set extend in a direction generally opposite the direction the projections in the first set extend away from the frame member, forming an empty space between a terminal end of the battery cell and the interior surface of battery package; and disposing the spacer element and the battery cell within a battery package. - View Dependent Claims (18)
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19. A method for retrofitting a battery package, the method comprising:
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receiving dimensions for a battery package having an internal volume sized to receive a first set of battery cells having a first length; and based at least in part on the received dimensions, sizing a distance between at least one first spacer element and at least one second spacer element to attach to a second set of battery cells having a second length smaller than the first length, wherein the first spacer element includes a frame member and a set of projections extending away from the frame member and positioned to engage side surfaces of the battery cells in the second set, wherein the second set of battery cells and the attached first spacer element are juxtaposed to be disposed within the internal volume of the battery package. - View Dependent Claims (20, 21)
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Specification