Common-mode noise reduction circuit

• US 8,260,563 B2
• Filed: 02/25/2009
• Issued: 09/04/2012
• Est. Priority Date: 02/25/2009
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Seberger, Stephen G.
• Primary Examiner(s): Nghiem, Michael
• Assistant Examiner(s): Desta, Elias
• Application Number:
  US12/392,864
• Publication Number:
  US 20100214036A1
• Time in Patent Office: 1,287 Days
• Field of Search: 702/66, 702/64, 702/89, 702/117, 702/189, 702/57, 700/7, 700/11, 333/32, 324/612, 323/312, 323/280
• US Class Current: 702/57
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 19/054 Input/output
• CPC Class Codes: G05B 2219/21119 Circuit for signal adaption, voltage level shift, filter noise
• CPC Class Codes: G05B 2219/21123 Impedance matching
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: H04L 25/0276 Arrangements for coupling common mode signals
• CPC Class Codes: H04L 25/0278 Arrangements for impedance matching

Abstract

A system operating in a process control environment includes a field device to perform a process control function in the process control environment, a remote device disposed away from the field device to perform an auxiliary function associated with the process control function of the field device, a first wired communication link communicatively coupled to the field device and to the remote device to support data communication between the field device and the remote device, and a common-mode noise reduction circuit coupled to the field device and to the wired communication link to reduce common-mode noise generated in the first wired communication link.

Claims

1. A system operating in a process control environment, the system comprising:

a field device to perform a process control function in the process control environment;

a remote device disposed away from the field device to perform an auxiliary function associated with the process control function of the field device;

a first wired communication link communicatively coupled to the field device and to the remote device to support data communication between the field device and the remote device; and

a common-mode noise reduction circuit coupled to the field device and to the wired communication link to reduce common-mode noise generated in the first wired communication link;

wherein the first wired communication link includes a plurality of electrical wires, and wherein each of the plurality of electrical wires connects to the field device at a respective one of a plurality of inputs;

wherein a first one of the plurality of electrical wires is associated with a first impedance at a first one of the plurality of inputs and a second one of the plurality of electrical wires is associated with a second impedance at a second one of the plurality of inputs, wherein the first impedance is substantially different from the second impedance; and

wherein the common-mode noise reduction circuit matches the first impedance to the second impedance so that the common-mode noise generates an equal voltage on the first one of the plurality of electrical wires and the second one of the plurality of electrical wires.

2. The system of claim 1, further comprising:

a second wired communication link communicatively coupled to the field device to support communication of process control data with a process control network.

3. The system of claim 2, wherein signaling on the second wired communication link generates the common-mode noise in the first wired communication link.

4. The system of claim 2, wherein the first communication link is associated with one of normal-mode signaling or differential-mode signaling, and wherein the second wired communication link is associated with a floating ground.

5. The system of claim 1, wherein the field device is associated with a floating ground;

and wherein the common-mode noise reduction circuit includes;

a resistor coupled to a first one of the plurality of inputs to approximately match an impedance at least another one of the plurality of inputs; and

a capacitor coupled to the resistor and to the floating ground.

6. The system of claim 1, wherein the field device is associated with a floating ground;

and wherein the common-mode noise reduction circuit includes an operational amplifier to match AC impedance at least two of the plurality of inputs.

7. The system of claim 1, wherein the system further comprises:

a process control network including a controller device;

a fieldbus communication link to support communication of process control data between the field device and the controller device according to a fieldbus communication protocol; and

wherein the remote device is a sensor that provides sensor data to the field device via the first wired communication link.

8. A method of operating a field device in a process control network, wherein the field device communicates with a remote device via a first wired communication link and with a process control network via a second wired communication link, and wherein the first wired communication link has a plurality of wires connected to the field device via a plurality of respective inputs, the method comprising:

obtaining a first input impedance to a signal on a first one of the plurality of wires at a first one of the plurality of inputs;

obtaining a second input impedance to a signal on a second one of the plurality of wires at a second one of the plurality of inputs; and

adjusting the second input impedance to match the first input impedance in order to reduce common-mode noise on the first communication link.

9. The method of claim 8, wherein adjusting the second input impedance to match the first input impedance includes:

providing a substantially equal impedance to AC voltage at the first one of the plurality of inputs and the second one of the plurality of inputs; and

providing unaltered impedance to DC voltage at the first one of the plurality of inputs and the second one of the plurality of inputs.

10. The method of claim 8, wherein the field device is associated with a floating ground;

and wherein adjusting the second input impedance to match the first input impedance includes;

providing an operational amplifier;

coupling the first one of the plurality of inputs to an input of the operational amplifier; and

coupling the second one of the plurality of inputs to an output of the operational amplifier.

11. A field device for use in a network operating in a process control environment, comprising:

an operational unit to perform a physical step in the process control environment;

a first interface coupled to a first communication link to communicate with a remote device;

a second interface coupled to a second communication link to communicate process control information to the network; and

a common-mode noise reduction circuit coupled to the first interface to reduce common-mode noise generated in the first communication link;

wherein the field device is associated with a floating ground;

wherein the first communication link includes a plurality of electrical wires coupled to a plurality of respective inputs of the first interface; and

wherein the common-mode noise reduction circuit includes an input impedance matching unit to match input impedance on each of the plurality of electrical wires at the respective one of the plurality inputs relative to the floating ground.

14. The field device of claim 11, wherein the field device is a digital valve controller;

wherein the remote device is a remote sensor;

wherein the second communication link supports a communication protocol associated with a floating ground.

15. The field device of claim 14, wherein the communication protocol is Foundation™

Fieldbus.

16. The field device of claim 11, wherein the common-mode noise reduction circuit is a passive circuit having a resistor and a capacitor.

12. A field device for use in a network operating in a process control environment, comprising:

an operational unit to perform a physical step in the process control environment;

a first interface coupled to a first communication link to communicate with a remote device;

a second interface coupled to a second communication link to communicate process control information to the network; and

a common-mode noise reduction circuit coupled to the first interface to reduce common-mode noise generated in the first communication link;

wherein the first communication link includes a plurality of electrical wires coupled to a plurality of respective inputs of the first interface; and

wherein the common-mode noise reduction circuit includes an operational amplifier to maintain input AC impedance associated with at least two of the plurality of electrical wires at a substantially equal level.

13. The field device of claim 12, wherein the common-mode noise reduction circuit further includes a plurality of capacitors to maintain input DC impedance substantially unaltered.

17. A noise-reduction circuit for use with a device coupled to a wired communication link, wherein the device includes a plurality of inputs to connect to a plurality of wires of the wired communication link, the noise-reduction circuit comprising:

a first circuit input coupled to a first one of the plurality of wires at a first one of the plurality of inputs;

a second circuit input coupled to a second one of the plurality of wires at a second one of the plurality of inputs;

an impedance matching unit arranged to obtain an input AC impedance associated with the second one of the plurality of inputs, to obtain an input AC impedance associated with the first one of the plurality of inputs, and to adjust a first one of the AC impedances to match a second one of the AC impedances to provide matching input AC impedances at the first one of the plurality of inputs and at the second one of the plurality of inputs.

18. The noise-reduction circuit of claim 17, wherein the impedance matching unit includes an operational amplifier comprising:

a non-inverting input associated with a reference voltage signal;

an inverting input coupled to the first circuit input; and

an output coupled to the second circuit input to maintain AC voltage at the first circuit input and the second circuit input at a substantially equal level.

19. The noise-reduction circuit of claim 18, wherein the impedance matching unit further comprises:

a first capacitor connected in series between the inverting input and the first circuit input to block DC voltage; and

a second capacitor connected in series between the output and the second circuit input to block DC voltage.

20. The noise-reduction circuit of claim 18, wherein the impedance matching unit further comprises a resistor connected in series between the output and the second circuit input to approximately match impedance on the first one of the plurality of wires.

21. The noise-reduction circuit of claim 17, wherein the device is a field device adapted to perform a physical step in a field and communicate with a network operating in a process control environment.

22. The noise-reduction circuit of claim 17, wherein the device is associated with a floating ground, and wherein the noise-reduction circuit matches the input AC impedances relative to the floating ground.