Light guides

• US 8,264,622 B2
• Filed: 11/21/2008
• Issued: 09/11/2012
• Est. Priority Date: 11/23/2007
• Status: Active Grant

• Current Assignee: ITI Scotland Limited (Scottish Government)
• Original Assignee: ITI Scotland Limited (Scottish Government)
• Inventors: Gourlay, James
• Primary Examiner(s): Healy, Brian
• Application Number:
  US12/744,149
• Publication Number:
  US 20100296025A1
• Time in Patent Office: 1,390 Days
• Field of Search: 385/901, 385/122, 385/31, 385/38, 362/97.1, 362/97.2, 362/97.3, 362/97.4, 362/627, 362/620, 362/613, 362/612, 349/1, 349/193, 349/201, 349/3, 349/62, 101/129
• US Class Current: 349/3
• CPC Class Codes: G02B 6/0021 for housing at least a part of the light source, e.g. by forming holes or recesses
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects

Abstract

This invention relates to film layer which is suitable for use in a light guide plate and methods of forming said film layer and light guide plate. The invention also relates to the light guide plate and light guide devices made therefrom. The film and light guide plate are suitable for use in a range of applications, particularly in connection with the backlighting of displays, for example, liquid crystal displays.

Claims

1. A light guide plate comprising:

a first layer of light guiding material in contact with a layer of film, wherein said layer of film has formed on at least one surface of;

i. a series of microstructures, wherein said microstructures allow light inside the light guide plate to escape therefrom; and

ii. an ink in contact with said microstructures, wherein said ink reduces the amount of light escaping from the light guide plate at said microstructures,

wherein the layer of film has a thickness of about 0.05 mm to about 0.25 mm.

2. The light guide plate according to claim 1, wherein the surface of the microstructures comprises a plurality of three dimensional features which are proud of the surface and each microstructure possesses a width, depth and pitch of, selected independently of each other, about 1 to about 1000 microns.

3. The light guide plate according to claim 2, wherein the width, depth and pitch are, independently of each other, about 5 to about 50 microns.

4. The light guide plate according to claim 1, wherein the microstructures comprise one or more of prisms, pyramids, lenses, and random diffusing structures.

5. The light guide plate according to claim 1, wherein the layer of film is a brightness enhancement film.

7. The light guide plate according to claim 1, wherein the first layer of light guide material possesses a refractive index which is equal to or less than the refractive index of the film layer.

8. The light guide plate according to claim 1, wherein the ink is distributed non-uniformly across the microstructures.

9. A light guide device comprising a light guide plate according to claim 1 and one or more light sources.

10. The light guide device according to claim 9, wherein the one or more light sources are coupled externally to the light guide plate.

11. The light guide device according to claim 9, wherein the one or more light sources are encapsulated in the first layer of light guiding material.

12. The light guide device according to claim 11, wherein the film layer and the first layer of light guiding material form a composite structure for guiding light, produced by the one or more light sources, over the layer of film.

13. The light guide device according to claim 9, wherein the one or more light sources are selected from LEDs, cold cathode fluorescent lamps, laser diodes, organic light emitting diode sources, and other electroluminescent devices.

14. The light guide device according to claim 13, wherein the one or more light sources are LEDs.

15. The light guide device according to claim 9, wherein the concentration of ink decreases as the distance from the light source increases.

16. A film layer comprising a microstructured surface and ink in contact with the surface of said microstructures suitable for use in the light guide plate as claimed in claim 1.

17. A method for forming a film layer according to claim 16, comprising depositing ink onto selected areas of the microstructures.

18. The method according to claim 17, wherein an additive printing method is used.

19. The method according to claim 18, wherein the additive printing method is a screen printing method.

20. A display device comprising the light guide device according to claim 9.

21. The display device according to claim 20, wherein the display device comprises a liquid crystal cell.

6. A light guide plate comprising:

a first layer of light guiding material in contact with a layer of film, wherein said layer of film has formed on at least one surface of;

i. a series of microstructures, wherein said microstructures allow light inside the light guide plate to escape therefrom; and

ii. an ink in contact with said microstructures, wherein said ink reduces the amount of light escaping from the light guide plate at said microstructures,

wherein the thickness of the first layer of light guiding material is about 1 mm.