Modular and expandable irrigation controller

• US 8,265,797 B2
• Filed: 12/15/2009
• Issued: 09/11/2012
• Est. Priority Date: 12/23/2003
• Status: Active Grant

• Current Assignee: Rain Bird Corporation
• Original Assignee: Rain Bird Corporation
• Inventors: Nickerson, Harvey J., Leatherman, Russel D., Venegas, Ken R., Neitzel, Roger S., Basch, Susan E., Nguyen, Andrew M., Musselman, James R.
• Primary Examiner(s): SHECHTMAN, SEAN P
• Application Number:
  US12/638,932
• Publication Number:
  US 20100145531A1
• Time in Patent Office: 1,001 Days
• Field of Search: 700/17, 700/19, 700/80, 700/284, 715/700, 715/705, 715/961, 715/965, 239/69
• US Class Current: 700/284
• CPC Class Codes: A01G 25/16 Control of watering
• CPC Class Codes: A01G 25/165 Cyclic operations, timing systems, timing valves, impulse operations
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 2219/25314 Modular structure, modules
• CPC Class Codes: G05B 2219/2625 Sprinkler, irrigation, watering
• CPC Class Codes: G05D 7/0617 specially adapted for fluid materials

Abstract

Described herein are several embodiments relating to modular irrigation controllers. In many implementations, the irrigation controllers are modular in that various functional components of the irrigation controller are implemented in removable modules that when inserted into position within the controller, expand the capabilities of the controller. Also described are various different types of expansion modules that may be coupled to the modular controller, having as variety of functions and features, as well as related methods of use and configuration of these modules in the controller. In some embodiments, authentication procedures are provided for one or both of a modular irrigation controller and an expansion module to determine if they are authorized to operate together.

Claims

1. An irrigation control device comprising:

a modular irrigation controller comprising;

a controller housing;

a control unit within the controller housing and having a first microcontroller that is configured to execute stored irrigation programs; and

a plurality of expansion module mounting locations within the controller housing and electrically coupled to the control unit, each of the plurality of expansion module mounting locations configured to removably receive different expansion modules having station output circuitry configured to control a plurality of irrigation valves;

wherein the first microcontroller is configured to receive commands from and operate with the different expansion modules coupled to the expansion module mounting locations;

at least a first expansion module comprising;

a module housing configured to be removably mounted on the controller housing;

an electrical connector coupled to the module housing and adapted to removably connect to one of the plurality of expansion module mounting locations at the controller housing;

a second microcontroller within the module housing and coupled to the electrical connector; and

a visual indicator mounted on the module housing and coupled to the second microcontroller, wherein at least a portion of the visual indicator is visible from outside of the module housing and indicates a status of the first expansion module.

2. The irrigation control device of claim 1 further comprising:

driver circuitry within the module housing and coupled to the second microcontroller; and

an output connector coupled to the driver circuitry, the output connector adapted to be electrically coupled to at least one irrigation valve.

3. The irrigation control device of claim 1 wherein the visual indicator comprises a light emitting device.

4. The irrigation control device of claim 3 wherein the second microcontroller is adapted to intermittently illuminate the light emitting device in order to indicate the status of the first expansion module.

5. The irrigation control device of claim 1 wherein the visual indicator comprises a light emitting diode.

6. The irrigation control device of claim 1 wherein the visual indicator comprises a display screen.

7. The irrigation control device of claim 1 further comprising a driver coupled to the second microcontroller and to the visual indicator, the driver adapted to operate the visual indicator in response to commands from the second microcontroller.

8. The irrigation control device of claim 1, wherein the module microcontroller is configured to operate with the control unit of the modular irrigation controller and provide additional functionality not present in the capabilities of the control unit, wherein the visual indicator indicates the status of the first expansion module, the status corresponding to the additional functionality.

9. The irrigation control device of claim 1, wherein the visual indicator is configured to indicate a status of a function of the first expansion module.

10. The irrigation control device of claim 1, wherein the visual indicator is configured to indicate an operational reading of the first expansion module.

11. The irrigation control device of claim 1, wherein the visual indicator is configured to indicate a correct connection of the first expansion module to the one of the plurality of expansion module mounting locations.

12. The irrigation control device of claim 1, wherein the visual indicator is configured to indicate that the first expansion module is active during an operation of the first expansion module.

13. The irrigation control device of claim 1, wherein the visual indicator is configured to indicate an irrigation status related to the operation of the first expansion module.

14. The irrigation control device of claim 1 wherein the module housing is disposed to be at least partially covered by the controller housing.

15. The irrigation control device of claim 1 wherein the visual indicator is mounted at least partially within the module housing.

16. The irrigation control device of claim 1 wherein the visual indicator is disposed to be at least partially covered by the controller housing when the controller housing is closed.

17. A method for controlling a plurality of irrigation valves comprising:

providing a modular irrigation controller comprising a controller housing, a control unit within the controller housing and having a first microcontroller that is configured to execute stored irrigation programs, and a plurality of expansion module mounting locations within the controller housing and electrically coupled to the control unit, each of the plurality of expansion module mounting locations configured to removably receive different expansion modules having station output circuitry configured to control a plurality of irrigation valves;

removably mounting a plurality of different expansion modules each having a module housing and containing a module microcontroller within the module housing to the plurality of expansion module mounting locations at the controller housing of the modular irrigation controller, each expansion module mounting location electrically coupled to the control unit of the modular irrigation controller;

sending commands from at least one of the plurality of different expansion modules to the first microcontroller of the modular irrigation controller; and

indicating a status of at least one of the different expansion modules using a visual indicator mounted on a respective module housing and coupled to the module microcontroller, wherein at least a portion of the visual indicator is visible from outside of the respective module housing.

18. The method of claim 17 further comprising:

electrically coupling an irrigation valve to an output connector of one of the expansion modules, the output connector being coupled to a driver circuit within the module housing.

19. The method of claim 17 wherein the indicating step comprises:

using a visual indicator comprising a light emitting device.

20. The method of claim 19 wherein the indicating step comprises:

intermittently illuminating the light emitting device.

21. The method of claim 17 wherein the indicating step comprises:

using a visual indicator comprising a light emitting diode.

22. The method of claim 17 wherein the indicating step comprises:

using a visual indicator comprising a display screen.

23. The method of claim 17 further comprising:

driving the visual indicator in response to commands from the module microcontroller.

24. The method of claim 17 wherein the module housing is disposed to be at least partially covered by the controller housing.

25. The method of claim 17 wherein the visual indicator is mounted at least partially within the respective module housing.

26. The method of claim 17 wherein the visual indicator is disposed to be at least partially covered by the controller housing when the controller housing is closed.

27. An irrigation control device comprising:

a modular irrigation controller including a controller housing, a control unit within the controller housing and having a first microcontroller that is configured to execute stored irrigation programs, and a plurality of expansion module mounting locations within the controller housing and electrically coupled to the control unit;

a plurality of different expansion modules configured to be removably received within the plurality of expansion module mounting locations, at least one of the expansion modules having driver circuitry configured to control a plurality of irrigation valves, at least one of the expansion modules comprising;

a module housing and an electrical connector coupled to the module housing and adapted to removably connect to one of the plurality of expansion module mounting locations at the controller housing;

a second microcontroller within the module housing and coupled to the electrical connector; and

a visual indicator mounted on the module housing and coupled to the second microcontroller, wherein at least a portion of the visual indicator is visible from outside of the module housing and indicates a status of the first expansion module;

wherein the first microcontroller is configured to receive commands from and operate with the different expansion modules coupled to the expansion module mounting locations.