Article of footwear incorporating tensile strands and securing strands

• US 8,266,827 B2
• Filed: 08/24/2009
• Issued: 09/18/2012
• Est. Priority Date: 08/24/2009
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Dojan, Frederick J., Hwang, James, Meschter, James C., Uesato, Lia M.
• Primary Examiner(s): Kavanaugh, Ted
• Application Number:
  US12/546,022
• Publication Number:
  US 20110041359A1
• Time in Patent Office: 1,121 Days
• Field of Search: 36/45, 36/57, 36/501, 36/47, 36/505, 36/89, 361/09, 36/58
• US Class Current: 36/45
• CPC Class Codes: A43B 23/025 assembled by stitching
• CPC Class Codes: A43B 23/0265 having different properties in different directions
• CPC Class Codes: A43B 7/14 with foot-supporting parts
• CPC Class Codes: A43C 1/00 Shoe lacing fastenings garment fastening devices A41F

Abstract

An article of footwear may have a sole structure and an upper that includes a foundation element, a tensile strand, and a securing strand. The tensile strand is located adjacent to an exterior surface of the foundation element and substantially parallel to the exterior surface for a distance of at least five centimeters. The securing strand joins or secures the tensile strand to the foundation element. Although the thicknesses may vary, a thickness of the tensile strand may be at least three times the thickness of the securing strand. In some configurations, a backing strand may also assist with joining the securing strand to the foundation element.

Claims

1. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a foundation element having an interior surface and an opposite exterior surface, the interior surface defining at least a portion of a void within the upper for receiving a foot of a wearer;

a first strand located adjacent to the exterior surface and substantially parallel to the exterior surface for a distance of at least five centimeters, the first strand having a first thickness; and

a second strand securing the first strand to the foundation element, the second strand having a second thickness, the first thickness being at least three times the second thickness,

the first strand stretching to a lesser degree than the foundation element to resist stretch in the upper.

2. The article of footwear recited in claim 1, wherein the first strand is positioned between the foundation element and the second strand.

3. The article of footwear recited in claim 2, wherein the second strand is secured to the foundation element on opposite sides of the first strand.

4. The article of footwear recited in claim 2, wherein the second strand is secured to the foundation element at a plurality of locations on opposite sides of the first strand and along the distance of at least five centimeters.

5. The article of footwear recited in claim 1, wherein the second strand extends in a zigzag pattern along the distance of at least five centimeters.

6. The article of footwear recited in claim 1, wherein the first strand extends between a lace area of the upper and an area where the sole structure is joined to the upper.

7. The article of footwear recited in claim 1, wherein the first strand extends between a heel region and a forefoot region of the upper.

8. The article of footwear recited in claim 1, wherein the first thickness is at least five times the second thickness.

9. The article of footwear recited in claim 1, wherein the foundation element has a layered structure, at least a first layer of the layered structure forming the interior surface, and at least a second layer of the layered structure forming the exterior surface, the first strand being located against the second layer.

10. The article of footwear recited in claim 1, wherein the second strand includes a thermoplastic polymer material that is bonded to both the first strand and the foundation element.

11. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a foundation element having an interior surface and an opposite exterior surface, the interior surface defining at least a portion of a void within the upper for receiving a foot of a wearer, and the exterior surface defining at least a portion of an exterior of the article of footwear, the foundation element defining a lace aperture in a lace area of the upper;

a first strand group having a plurality of first strands located adjacent to the exterior surface and substantially parallel to the exterior surface for distances of at least five centimeters, the first strands extending between the lace aperture and an area where the sole structure is joined to the upper, the first strands having a first thickness, and the first strands radiating outward from the lace aperture; and

at least one second strand joined to the foundation element at a plurality of locations on opposite sides of the first strands and along the distances of at least five centimeters to secure the first strands to the foundation element, the first strands being positioned between the foundation element and the second strand, and the second strand having a second thickness, the first thickness being at least three times the second thickness.

12. The article of footwear recited in claim 11, wherein the second strand extends in a zigzag pattern along the distances of at least five centimeters.

13. The article of footwear recited in claim 11, wherein another of the first strands extends between a heel region and a forefoot region of the upper.

14. The article of footwear recited in claim 11, wherein the first thickness is at least five times the second thickness.

15. The article of footwear recited in claim 11, wherein the foundation element has a layered structure, at least a first layer of the layered structure forming the interior surface, and at least a second layer of the layered structure forming the exterior surface, the base layer being secured to the second layer.

16. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a foundation element having an interior surface and an opposite exterior surface, the interior surface defining at least a portion of a void within the upper for receiving a foot of a wearer;

a plurality of tensile strands located adjacent to the exterior surface and extending between a lace area of the upper and an area where the sole structure is joined to the upper, the tensile strands having a first thickness, and the tensile strands being selected from a group consisting of filaments, threads, yarns, cables, and ropes; and

a plurality of securing strands that secure the tensile strands to the foundation element, the securing strands having a second thickness, the first thickness being at least three times the second thickness.

17. The article of footwear recited in claim 16, wherein the tensile strands are positioned between the foundation element and the securing strands.

18. The article of footwear recited in claim 16, wherein the tensile strands are substantially parallel to the exterior surface for a distance of at least five centimeters.

19. The article of footwear recited in claim 18, wherein the securing strand is secured to the foundation element at a plurality of locations on opposite sides of the tensile strand and along the distance of at least five centimeters.

20. An article of footwear having an upper and a sole structure secured to the upper, the upper comprising:

a foundation element having an interior surface and an opposite exterior surface, the interior surface defining at least a portion of a void within the upper for receiving a foot of a wearer;

a plurality of tensile strands located adjacent to the exterior surface and extending between a lace and an area where the sole structure is joined to the upper, the tensile strands having a first thickness; and

a plurality of securing strands that secure the tensile strands to the foundation element, the securing strands having a second thickness, the first thickness being at least three times the second thickness.

21. The article of footwear recited in claim 20, wherein the tensile strands are positioned between the foundation element and the securing strands.

22. The article of footwear recited in claim 20, wherein the tensile strands are substantially parallel to the exterior surface for a distance of at least five centimeters.

23. The article of footwear recited in claim 22, wherein the securing strand is secured to the foundation element at a plurality of locations on opposite sides of the tensile strand and along the distance of at least five centimeters.