Airbag

• US 8,267,423 B2
• Filed: 03/31/2009
• Issued: 09/18/2012
• Est. Priority Date: 03/31/2009
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Wipasuramonton, Pongdet Paul, Steinbach, Mark Andrew
• Primary Examiner(s): Rocca, Joseph
• Assistant Examiner(s): VERLEY, NICOLE T
• Application Number:
  US12/385,145
• Publication Number:
  US 20100244415A1
• Time in Patent Office: 1,267 Days
• Field of Search: 280/730.2, 280/743.1
• US Class Current: 280/730.2
• CPC Class Codes: B60R 2021/23576 Sewing
• CPC Class Codes: B60R 2021/23595 Sealing
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/235 characterised by their material

Abstract

A side airbag extends along a side of an interior roof of a vehicle and is configured to restrain a head of a vehicle occupant when the airbag is deployed. The airbag includes an inboard panel, an outboard panel, and one or more seams configured to join the inboard panel and the outboard panel. The at least one or more seams include first seam portions and second seam portions. The first seam portions are subject to higher stress than the second seam portions when the airbag inflates. The first seam portions are reinforced by sewing or by at least one bead of energy absorbent sealant or adhesive.

Claims

1. An airbag module for use in a vehicle to restrain an occupant of the vehicle in a side impact type collision, comprising:

an inflator configured to generate gas; and

an airbag coupled to the inflator and configured to deploy upon receiving gas from the inflator, the airbag comprising;

a main chamber extending along a side of an interior of the vehicle and configured to restrain a head of a vehicle occupant when the airbag is deployed, the main chamber comprising an inboard panel and an outboard panel joined together by seams, the seams comprising first seam portions and second seam portions, the first seam portions being subject to higher stress than the second seam portions when the airbag inflates, the first seam portions being reinforced by a reinforced portion including at least one bead of energy absorbent sealant or adhesive in contact with both the inboard panel and the outboard panel to thereby join the panels together,

wherein the main chamber includes an inflation zone proximate to the inflator, wherein pressure in the inflation zone is higher than pressure in other portions of the main chamber during an initial stage of deployment of the airbag;

wherein the main chamber includes a high pressure zone located in an upper portion of the airbag, wherein pressure in the high pressure zone is higher than pressure in a lower portion of the airbag during inflow of gas into the main chamber from the inflator, wherein the high pressure zone includes the inflation zone, and

wherein the first seam portions and the reinforced portion are located only in the high pressure zone, and wherein the second seam portions are unreinforced.

2. The airbag module of claim 1, wherein the first seam portions are located proximate to the inflator and extend in convex curvatures with respect to gas flowing into the main chamber from the inflator.

3. The airbag module of claim 1, wherein the first seam portions are located proximate to the inflator.

4. The airbag module of claim 1, wherein the first seam portions extend in convex curvatures with respect to gas flowing into the airbag from the inflator.

5. The airbag module of claim 1, wherein the second seam portions comprise non-energy or low-energy absorbent sealant or adhesive, and wherein the first seam portions comprise the energy absorbent sealant or adhesive;

the energy absorbent sealant or adhesive having a peel strength lower than the non-energy absorbent sealant or adhesive.

6. The airbag module of claim 5, wherein the non-energy or low-energy absorbent sealant or adhesive comprises at least one of a silicone, polyurethane, and rubber cement.

7. The airbag module of claim 1, wherein the energy absorbent sealant or adhesive comprises at least one of a silicone, polyurethane, and rubber cement.

8. The airbag module of claim 1, wherein the at least one bead of energy absorbent sealant or adhesive of the reinforced portion is positioned on a high pressure side of the first seam portions, the high pressure side of the first seam portions being located on an outer side of a convex curvature of the first seam portions.

9. The airbag module of claim 1, wherein a radius of the inflation zone is at least 250 mm.

10. The airbag module of claim 1, wherein the inflation zone includes a first curvature of at least one of the seams.

11. The airbag module of claim 1, wherein a radius of the inflation zone is greater than 250 mm if first curvatures of the seams are outside a radius of 250 mm.

12. The airbag module of claim 1, wherein the high pressure zone extends longitudinally across an upper portion of the airbag.

13. The airbag module of claim 1, wherein a seam in the high pressure zone with a convex curvature having a radius less than 100 mm is a first seam portion.

14. A side curtain airbag for use in a vehicle, comprising:

a main chamber extending along a side of an interior of the vehicle and configured to

restrain a head of a vehicle occupant when the airbag is deployed, the main chamber comprising;

an inboard panel;

an outboard panel; and

one or more seams configured to join the inboard panel and the outboard panel, the at least one or more seams comprising first seam portions and second seam portions, the first seam portions being subject to higher stress than the second seam portions when the airbag inflates, the first seam portions being reinforced by a reinforced portion including at least one bead of energy absorbent sealant or adhesive in contact with both the inboard panel and the outboard panel to thereby join the panels together,

wherein the main chamber includes an inflation zone proximate to the inflator, wherein pressure in the inflation zone is higher than pressure in other portions of the main chamber during an initial stage of deployment of the airbag;

wherein the main chamber includes a high pressure zone located in an upper portion of the airbag, wherein pressure in the high pressure zone is higher than pressure in a lower portion of the airbag during inflow of gas into the main chamber from the inflator, wherein the high pressure zone includes the inflation zone, and

wherein the first seam portions and the reinforced portion are located only in the high pressure zone, and wherein the second seam portions are unreinforced.

15. The airbag module of claim 14, wherein the first seam portions are located proximate to the inflator and extend in convex curvatures with respect to flowing into the main chamber from the inflator.

16. The airbag module of claim 14, wherein the first seam portions are located proximate to the inflator.

17. The airbag module of claim 14, wherein the first seam portions extend in convex curvatures with respect to gas flowing into the main chamber from the inflator.

18. The airbag of claim 14, wherein the first seam portions comprise energy absorbent sealant or adhesive and the second seam portions comprise non-energy or low-energy absorbent sealant or adhesive, the energy absorbent sealant or adhesive having a peel strength lower than the non-energy absorbent sealant or adhesive.

19. The airbag module of claim 18, wherein the non-energy or low energy absorbent sealant or adhesive comprises at least one of a silicone, polyurethane, and rubber cement.

20. The airbag module of claim 14, wherein the energy absorbent sealant or adhesive comprises at least one of a silicone, polyurethane, and rubber cement.

21. A side airbag extending along a side of an interior of a vehicle and configured to restrain a head of a vehicle occupant when the airbag is deployed, comprising:

an inboard panel;

an outboard panel; and

one or more seams configured to join the inboard panel and the outboard panel to form a chamber between the inboard panel and the outboard panel, the at least one or more seams comprising first seam portions and second seam portions, the first seam portions being subject to higher stress than the second seam portions when the airbag inflates, the first seam portions including energy absorbing sealant or adhesive in contact with both the inboard panel and the outboard panel to thereby join the panels together, and wherein the first seam portion is reinforced by a reinforced portion comprising sewing extending through the energy absorbent sealant of the first seam portion and the inboard and outboard panels,

wherein the chamber includes an inflation zone proximate to the inflator, wherein pressure in the inflation zone is higher than pressure in other portions of the chamber during an initial stage of deployment of the airbag;

wherein the chamber includes a high pressure zone located in an upper portion of the airbag, wherein pressure in the high pressure zone is higher than pressure in a lower portion of the airbag during inflow of gas into the chamber from the inflator, wherein the high pressure zone includes the inflation zone, and

wherein the first seam portions and the reinforced portion are located only in the high pressure zone, and wherein the second seam portions are unreinforced.

22. The airbag module of claim 21, wherein the first seam portions comprise seam portions located proximate to the inflator and extending in convex curvatures with respect to gas flowing into the airbag from the inflator.

23. The airbag module of claim 21, wherein the first seam portions are located proximate to the inflator.

24. The airbag module of claim 21, wherein the first seam portions extend in convex curvatures with respect to gas flowing into the airbag from an inflator.

25. The airbag of claim 21, wherein the second seam portions comprise non-energy or low-energy absorbent sealant or adhesive, the energy absorbent sealant or adhesive having a peel strength lower than the non-energy or low-energy absorbent sealant or adhesive.

26. The airbag module of claim 21, wherein the energy absorbent sealant or adhesive comprises at least one of a silicone, polyurethane, and rubber cement.