Powered surgical instrument

• US 8,267,924 B2
• Filed: 01/13/2011
• Issued: 09/18/2012
• Est. Priority Date: 04/13/2007
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Zemlok, Michael A., Racenet, David C., Ross, Adam J.
• Primary Examiner(s): Shay, David
• Assistant Examiner(s): LIPITZ, JEFFREY BRIAN
• Application Number:
  US13/005,885
• Publication Number:
  US 20110190738A1
• Time in Patent Office: 614 Days
• Field of Search: 606/1, 227/175.1, 227/176.1
• US Class Current: 606/1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2017/00115 with audible or visual output with imaging means A61B90/37, A61B34/20
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders

Abstract

A surgical instrument including a housing, an endoscopic portion, a shaft portion and an end effector is disclosed. The endoscopic portion extends distally from the housing and defines a longitudinal axis. The shaft portion is selectively connectable to a distal end of the endoscopic portion. The end effector is selectively connectable to a distal end of the shaft portion.

Claims

1. A surgical instrument, comprising:

a housing;

an endoscopic portion extending distally from the housing and defining a longitudinal axis;

a drive tube rotatable about a drive tube axis extending therethrough, the drive tube being disposed at least partially within the housing;

a drive motor disposed at least partially within the housing, the drive motor being mechanically engaged with the drive tube and being configured to rotate the drive tube;

a rod disposed in mechanical cooperation with the drive tube, at least a portion of the rod being translatable with respect to the drive tube;

a removable loading unit configured to mechanically engage a distal portion of the endoscopic portion, the removable loading unit including an end effector arranged to be actuated by the rod so that the rod drives a surgical function of the end effector, the removable loading unit including a sensor for relaying information including a type of end effector that is part of the removable loading unit; and

a digital control module for receiving information from the sensor of the removable loading unit relating to the type of end effector that is part of the removable loading unit, the digital control module for controlling the force being applied to the rod by the drive motor depending on the end effector that is part of the removable loading, unit, the digital control module including a storage unit for storing information relating to a force to be applied to the rod for each type of end effector of the removable loading units.

2. The surgical instrument according to claim 1, wherein the sensor is a mechanical sensor.

3. The surgical instrument according to claim 1, wherein the sensor is an electronic sensor.

4. The surgical instrument according to claim 1, wherein instrument is configured to determine whether the end effector is clamping tissue that exceeds a predetermined thickness.

5. The surgical instrument according to claim 1, further comprising a power source disposed in electrical communication with the drive motor.

6. The surgical instrument according to claim 5, wherein the digital control module controls the power from the power source.

7. The surgical instrument of claim 1, further including an actuator gear disposed at least partially within the housing, and a drive gear associated with the drive motor, the drive gear being movable to a position along a drive gear axis to matingly engage the actuator gear and wherein rotation of the actuator gear causes at least a partial actuation of the end effector.

8. The surgical instrument according to claim 1, further comprising a shift motor disposed in mechanical cooperation with the drive motor and being configured for changing the longitudinal position of the drive motor.

9. The surgical instrument according to claim 8, further comprising a spring coupling disposed between the drive motor and the shift motor.

10. The surgical instrument according to claim 9, further comprising a pressure transducer associated with the spring coupling and arranged for communicating with the digital control module.

11. The surgical instrument according to claim 1, further comprising at least one switch accessible to the user of the instrument.

12. The surgical instrument according to claim 1, further comprising at least one screen to provide feedback to the user of the instrument.

13. The surgical instrument according to claim 12, wherein the screen comprises a touch screen.

14. The surgical instrument according to claim 12, wherein the at least one screen comprises a pivotably mounted screen.

15. The surgical instrument according to claim 13, wherein the screen is hinged to the housing.

16. The surgical instrument according to claim 13, wherein the screen is mounted to the housing by a ball-and-socket mounting.

17. The surgical instrument according to claim 1, wherein the digital control module includes an electric braking circuit.

18. The surgical instrument according to claim 1, wherein the digital control module is arranged to communicate with a video screen in an operating room.

19. The surgical instrument according to claim 1, further comprising an actuator gear disposed at least partially within the housing and being disposed in mechanical cooperation with the rod;

and a transducer disposed in electrical communication with the actuator gear and being configured for measuring forces applied to the actuator gear.