Systems and apparatus for harvesting energy

• US 8,269,399 B2
• Filed: 05/13/2010
• Issued: 09/18/2012
• Est. Priority Date: 05/13/2010
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Campbell, Lam
• Primary Examiner(s): Budd, Mark
• Application Number:
  US12/779,383
• Publication Number:
  US 20110278986A1
• Time in Patent Office: 859 Days
• Field of Search: 310/329, 310/339, 310/319
• US Class Current: 310/329
• CPC Class Codes: H02N 2/181 Circuits; Control arrangements or methods
• CPC Class Codes: H02N 2/186 Vibration harvesters

Abstract

A sensor assembly includes a transducer and a control module coupled with the transducer. The control module is configured to selectively switch the sensor assembly between a first mode of operation wherein the sensor assembly measures an amount of energy induced to the sensor assembly, and a second mode of operation wherein the sensor assembly stores an amount of energy induced to the sensor assembly.

Claims

1. A sensor assembly comprising:

a first transducer coupled to a machine and oriented with respect to a first axis, said first transducer configured to sense vibration energy of the machine with respect to the first axis and transmit a signal indicative of the sensed vibration energy;

a second transducer coupled to the machine and oriented with respect to a second axis that is different than the first axis, said second transducer configured to sense vibration energy of the machine with respect to the second axis and transmit a signal indicative of the sensed vibration along the second axis;

a control module coupled with said first transducer and said second transducer, said control module configured to selectively switch said sensor assembly between a first mode of operation wherein said sensor assembly measures an amount of vibration energy induced to said sensor assembly by the machine, and a second mode of operation wherein said sensor assembly stores an amount of energy induced to said sensor assembly; and

a power storage device coupled to said first transducer and to said second transducer for receiving electrical energy from said first transducer and said second transducer, said control module configured to switch said sensor assembly from the first mode of operation to the second mode of operation when an energy level of said power storage device is approximately equal to a predefined energy level.

2. A sensor assembly in accordance with claim 1, wherein said first transducer comprises at least one of a piezoelectric material and a moving coil sensor.

3. A sensor assembly in accordance with claim 1, wherein said first transducer is oriented substantially parallel to a centerline extending axially through said sensor assembly such that said first transducer at least one of detects and harvests energy from vibrations induced substantially parallel to the centerline.

4. A sensor assembly in accordance with claim 3, wherein said second transducer is configured to at least one of detect and harvest energy from vibrations induced substantially transverse to the centerline.

5. A sensor assembly in accordance with claim 1, further comprising a signal conditioning module coupled with said first transducer and configured to at least one of rectify, synchronously switch, regulate, adjust a voltage level of, and convert to direct current a signal received from said first transducer.

6. A monitoring system comprising:

at least one sensor assembly comprising;

a first transducer coupled to a machine and oriented with respect to a first axis, said first transducer configured to sense vibration energy of the machine with respect to the first axis and transmit a signal indicative of the sensed vibration energy along the first axis; and

a second transducer coupled to the machine and oriented with respect to a second axis that is different than the first axis, said second transducer configured to sense vibration energy with respect to the second axis and transmit a signal indicative of the sensed vibration energy along the second axis;

at least one sensor node coupled with said at least one sensor assembly;

a control module coupled with said first transducer and said second transducer, said control module configured to selectively switch said at least one sensor assembly between a first mode of operation wherein said at least one sensor assembly measures an amount of vibration energy induced to said at least one sensor assembly by the machine, and a second mode of operation wherein said at least one sensor assembly stores an amount of energy induced to said at least one sensor assembly; and

a power storage device positioned within at least one of said at least one sensor node and said at least one sensor assembly, said control module configured to switch said at least one sensor assembly from the first mode of operation to the second mode of operation when an energy level of said power storage device is approximately equal to a predefined energy level.

7. A monitoring system in accordance with claim 6, wherein said at least one sensor node comprises a communication module configured to:

receive a signal from said first transducer when said at least one sensor assembly is operating in the first mode; and

transmit the signal to a remote system.

8. A monitoring system in accordance with claim 6, wherein said power storage device is configured to receive a signal from said first transducer when said at least one sensor assembly is operating in the second mode.

9. A monitoring system in accordance with claim 6, wherein said first transducer comprises at least one of a piezoelectric material and a moving coil sensor.

10. A monitoring system in accordance with claim 6, wherein said first transducer is oriented substantially parallel to a centerline extending axially through said at least one sensor assembly such that said first transducer at least one of detects and harvests energy from vibrations induced substantially parallel to the centerline.

11. A monitoring system in accordance with claim 10, wherein said second transducer is configured to at least one of detect and harvest energy from vibrations induced at least one of substantially transverse to the centerline.

12. A monitoring system in accordance with claim 6, further comprising a signal conditioning module coupled with said first transducer and configured to at least one of rectify, synchronously switch, regulate, adjust a voltage level of, and convert to direct current a signal received from said first transducer.

13. A sensor assembly for use in detecting and harvesting vibrations within a machine, said sensor assembly comprising:

a first transducer coupled to a machine and oriented with respect to a first axis, said first transducer configured to sense vibration energy of the machine with respect to said first axis and transmit a first signal representative of an amount of vibrational energy induced to said sensor assembly by the machine;

a second transducer coupled to the machine and oriented with respect to a second axis that is different than said first axis, said second transducer configured to sense vibration energy with respect to the second axis and transmit a second signal representative of an amount of vibrational energy induced to said sensor assembly along said second axis;

a control module coupled with said first transducer and said second transducer, said control module configured to selectively switch said sensor assembly between a sensing mode of operation and an energy harvesting mode of operation; and

a power storage device coupled with said control module, said control module further configured to;

transmit the first signal and the second signal to a sensor node when said sensor assembly is operating in the sensing mode;

transmit the first signal and the second signal to said power storage device when said sensor assembly is operating in the energy harvesting mode; and

switch said sensor assembly from the energy harvesting mode to the sensing mode when an energy level of said power storage device is approximately equal to a predefined energy level.

14. A sensor assembly in accordance with claim 13, further comprising a signal conditioning module coupled with said first transducer and configured to at least one of rectify, synchronously switch, regulate, adjust a voltage level of, and convert to direct current the signal received from said first transducer.

15. A sensor assembly in accordance with claim 13, wherein said first transducer comprises at least one of a piezoelectric material and a moving coil sensor.

16. A sensor assembly in accordance with claim 13, wherein said second transducer comprises a piezoelectric material.

17. A sensor assembly in accordance with claim 13, wherein said first transducer is oriented substantially parallel to a centerline extending axially through said sensor assembly such that said first transducer at least one of detects and harvests energy from vibrations induced substantially parallel to the centerline.

18. A sensor assembly in accordance with claim 17, wherein said second transducer is configured to at least one of detect and harvest energy from vibrations induced substantially transverse to the centerline.