Charge balancing system

• US 8,269,455 B2
• Filed: 07/28/2011
• Issued: 09/18/2012
• Est. Priority Date: 09/29/2010
• Status: Active Grant

• Current Assignee: Sensata Technologies Incorporated (Sensata Technologies Holding Plc)
• Original Assignee: Sendyne Corp. (Sensata Technologies Holding Plc)
• Inventors: Marten, Victor
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US13/503,640
• Publication Number:
  US 20120206095A1
• Time in Patent Office: 418 Days
• Field of Search: 320/107
• US Class Current: 320/107
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33571 Half-bridge at primary side of an isolation transformer
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method, circuit, and topology are provided for utilization of this circuit in Li-Ion or any other battery that benefits from balancing between individual cells. The whole system is characterized as having high efficiency (and thus low heat losses) compared to previous art implementations. The actions of the circuit are continuous and bi-directional in respect to each cell.

Claims

1. A high efficiency balancing of individual cells in a battery comprising:

a power core;

a control core;

a gate driver driving the control core with a varying drive signal;

at least first and second half-converters, each half-converter inductively coupled with the power core and with the control core, each half-converter comprising;

a first winding disposed for inductive coupling with the power core, the first winding having at least a first tap and a second tap;

a second winding disposed for inductive coupling with the control core, the second winding having at least a first tap and a second tap;

a first terminal and a second terminal, the first terminal and the second terminal connected by at least one semiconductor switch with the first winding;

the at least one semiconductor switch having a control terminal, the control terminal of the semiconductor coupled with the second winding.

2. The apparatus of claim 1 further comprising, for each half-converter, a respective energy storage device having first and second terminals, the first terminal of the half-converter conductively coupled with the first terminal of the respective energy storage device, and the second terminal of the half-converter conductively coupled with the second terminal of the respective energy storage device.

3. The apparatus of claim 2 wherein the respective energy storage devices are connected in series with each other.

4. The apparatus of claim 2 wherein the second terminal of the respective energy storage for the first half-converter is electrically connected with the first terminal of the respective energy storage for the second half-converter.

5. The apparatus of claim 2 wherein the respective energy storage device for each half-converter comprises an electrochemical cell.

6. The apparatus of claim 2 wherein the respective energy storage device for each half-converter comprises a battery comprising electrochemical cells in series.

7. The apparatus of claim 2 wherein the respective energy storage device for each half-converter comprises a capacitor.

8. The apparatus of claim 2 wherein the respective energy storage device for each half-converter comprises a module comprising capacitors in series.

9. The apparatus of claim 1 wherein the first half-converter is further characterized in that there are provided first and second semiconductor switches, each of the first and second semiconductor switches being an NMOS transistor having a gate and first and second power connections, the second tap of the first winding connected to the second power connection of the first switch and to the first power connection of the second switch and to the second tap of the second winding, the first terminal connected with the first power connection of the first switch and connected via a capacitor with the first tap of the first winding, the second terminal connected with the second power connection of the second switch and connected via a capacitor with the first tap of the first winding, the first tap of the second winding connected with the gate of the first switch;

the first half-converter further comprising a third winding disposed for inductive coupling with the control core, the third winding having at least a first tap and a second tap, the first tap of the third winding connected with the gate of the second switch, the second tap of the third winding connected with the second power connection of the second switch.

10. The apparatus of claim 1 wherein the first half-converter is further characterized in that there are provided first and second semiconductor switches, the first semiconductor switch being an NMOS transistor having a gate and first and second power connections, the second semiconductor switch being a PMOS transistor having a gate and first and second power connections, the second tap of the first winding connected to the second power connection of the first switch and to the first power connection of the second switch and to the second tap of the second winding, the first terminal connected with the first power connection of the first switch and connected via a capacitor with the first tap of the first winding, the second terminal connected with the second power connection of the second switch and connected via a capacitor with the first tap of the first winding, the first tap of the second winding connected with the gate of the first switch and with the gate of the second switch.

11. The apparatus of claim 1 wherein the number of half-converters is at least six, each half-converter connected at its first and second terminals to a respective energy storage device, the respective energy storage devices electrically connected in series with each other.

12. The apparatus of claim 1 wherein the drive signal is at least thirty kHz.

13. The apparatus of claim 12 wherein the drive signal is at least one hundred kHz.

14. The apparatus of claim 13 wherein the drive signal is at least two hundred kHz.

15. The apparatus of claim 14 wherein the drive signal is at least one MHz.

16. A method for use with a high efficiency balancing of individual cells in a battery comprising:

a power core;

a control core;

a gate driver disposed for driving the control core with a varying drive signal;

at least first and second half-converters, each half-converter inductively coupled with the power core and with the control core, each half-converter comprising;

a first winding disposed for inductive coupling with the power core, the first winding having at least a first tap and a second tap;

a second winding disposed for inductive coupling with the control core, the second winding having at least a first tap and a second tap;

a first terminal and a second terminal, the first terminal and the second terminal connected by at least one semiconductor switch with the first winding;

the at least one semiconductor switch having a control terminal, the control terminal of the semiconductor coupled with the second winding;

the method comprising the steps of;

driving the control core with a varying drive signal.

17. The method of claim 16 wherein the drive signal is at least thirty kHz.

18. The method of claim 17 wherein the drive signal is at least one hundred kHz.

19. The method of claim 18 wherein the drive signal is at least two hundred kHz.

20. The method of claim 19 wherein the drive signal is at least one MHz.