Method for charging a battery including an oscillating triangular waveform to remove sulphate from battery plates

• US 8,269,466 B2
• Filed: 09/25/2008
• Issued: 09/18/2012
• Est. Priority Date: 09/27/2007
• Status: Active Grant

• Current Assignee: Pulsetech Products Corporation
• Original Assignee: Pulsetech Products Corporation
• Inventors: Smith, Pete Ward, Huffman, James Earl, Sykes, David Lee, Calcote, Clyde Ray
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): Hernandez, Manuel
• Application Number:
  US12/238,212
• Publication Number:
  US 20090085525A1
• Time in Patent Office: 1,454 Days
• Field of Search: 320/139, 320/141, 320/145, 327/131, 327/132, 327/133, 327/134, 327/135, 327/136, 327/137, 327/138, 327/139, 327/140, 363/20, 363/21.01, 363/21.08, 363/21.1
• US Class Current: 320/141
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

A method for charging a battery includes measuring the battery'"'"'s voltage and comparing the battery voltage to a first threshold voltage. The method includes operating the battery in a charging mode if the measured battery voltage is less than the first threshold voltage, wherein operating in the charging mode comprises applying a charging signal to the battery. The charging signal has an oscillating triangular waveform superimposed on a DC bias signal. The method includes measuring the battery'"'"'s current consumption and comparing the current consumption to a first threshold current. The method includes operating in a maintenance mode if the battery'"'"'s current consumption is less than the first threshold current, wherein operating in the maintenance mode comprises terminating application of the charging signal to the battery. The method includes measuring, during operation in the maintenance mode, the battery'"'"'s voltage and comparing the measured voltage to a second threshold voltage. The method includes applying the oscillating triangular waveform superimposed on the DC bias signal until the battery'"'"'s voltage is equal to or greater than the second threshold voltage.

Claims

1. A method for charging a battery, comprising:

measuring the battery'"'"'s voltage and comparing the battery voltage to a first threshold voltage;

operating in a charging mode if the measured battery voltage is less than the first threshold voltage, wherein operating in the charging mode comprises applying a current charging signal to the battery, the current charging signal having an oscillating sawtooth current waveform superimposed on a DC bias;

measuring the battery'"'"'s current consumption and comparing the current consumption to a first threshold current; and

operating in a maintenance mode if the battery'"'"'s current consumption is less than the first threshold current, wherein operating in the maintenance mode comprises terminating application of the charging signal to the battery and monitoring a settling voltage of the battery in the absence of the charging signal; and

wherein the oscillating sawtooth current waveform is characterized by a plurality of consecutive current pulses, each current pulse having a rise portion and a fall portion, wherein the fall portion of each current pulse comprises a first linear portion having a first slope followed by a second linear portion having a second slope different from the first slope, and wherein linearity for the second slope of the second linear portion is consistent from pulse to pulse in the sawtooth current waveform.

2. The method for charging a battery according to claim 1, further comprising generating, under control of a microprocessing unit, the oscillating sawtooth current waveform.

3. The method for charging a battery according to claim 1, further comprising operating in the charging mode if the current consumption is greater than the first threshold current.

4. The method for charging a battery according to claim 1, further comprising:

measuring, during operation in the maintenance mode, the battery'"'"'s voltage and comparing the measured voltage to a second threshold voltage; and

applying the oscillating sawtooth current waveform superimposed on the DC bias until the battery'"'"'s voltage is equal to or greater than the second threshold voltage.

5. The method for charging a battery according to claim 4, wherein the second threshold voltage is approximately 13.6V.

6. The method for charging a battery according to claim 1, wherein the oscillating sawtooth current waveform has a frequency between 30 KHz and 50 KHz.

7. The method for charging a battery according to claim 1, wherein the first threshold voltage is approximately 14.2V.

8. The method for charging a battery according to claim 1, wherein the first threshold current is approximately 0.75 Amps.

9. A method for charging a battery, comprising:

operating initially in a charging mode, which applies a current charging signal to the battery, the current charging signal having an oscillating sawtooth current waveform superimposed on a DC bias, wherein the oscillating sawtooth current waveform is characterized by a plurality of consecutive current pulses, each current pulse having a rise portion and a fall portion, wherein the fall portion of each current pulse comprises a first linear portion having a first slope followed by a second linear portion having a second slope different from the first slope, and wherein linearity for the second slope of the second linear portion is consistent from pulse to pulse in the sawtooth current waveform;

measuring the battery'"'"'s voltage and comparing the battery voltage to a first threshold voltage;

continuing to operate in the charging mode if the measured battery voltage is less than the first threshold voltage;

if the measured battery voltage is equal to or greater than the first threshold voltage, measuring the battery'"'"'s current consumption;

comparing the current consumption to a first threshold current;

continuing to operate in the charging mode if the current consumption is greater than the first threshold current; and

switching from the charging mode to a maintenance mode if the current consumption is less than or equal to the first threshold current, wherein operating in the maintenance mode comprises terminating application of the oscillating sawtooth current waveform superimposed on the DC bias to the battery.

10. The method for charging a battery according to claim 9, further comprising:

measuring, during operation in the maintenance mode, the battery'"'"'s voltage and comparing the measured voltage to a second threshold voltage; and

applying the oscillating sawtooth current waveform superimposed on the DC bias until the battery'"'"'s voltage is equal to or greater than the second threshold voltage.

11. The method for charging a battery according to claim 9, further comprising generating, under control of a microprocessing unit, the oscillating sawtooth current waveform with the plurality of consecutive pulses that are consistent from pulse to pulse.

12. The method for charging a battery according to claim 9, wherein the oscillating sawtooth current waveform has a frequency between 30 KHz and 50 KHz.

13. The method for charging a battery according to claim 9, wherein the first threshold voltage is approximately 14.2V.

14. The method for charging a battery according to claim 9, wherein the first threshold current is approximately 0.75 Amps.

15. The method for charging a battery according to claim 9, wherein the second threshold voltage is approximately 13.6V.

16. The method for charging a battery according to claim 9, wherein the oscillating sawtooth current waveform removes sulphates from the battery plates.

17. A method for charging a battery, comprising applying a current charging signal to the battery, the current charging signal having an oscillating sawtooth current waveform superimposed on a DC bias, the oscillating sawtooth current waveform characterized by a plurality of consecutive current pulses and wherein each current pulse has a rise portion and a fall portion, wherein the fall portion of each current pulse comprises a first linear portion having a first slope followed by a second linear portion having a second slope different from the first slope, and wherein linearity for the second slope of the second linear portion is consistent from pulse to pulse of the consecutive current pulses.

18. The method according to claim 17, further comprising generating, under control of a microprocessing unit, the oscillating sawtooth current waveform with the plurality of consecutive pulses.

19. The method according to claim 17, wherein the oscillating sawtooth current waveform has a frequency between 30 KHz and 50 KHz.

20. The method according to claim 17, wherein the oscillating sawtooth current waveform removes sulphates from the battery'"'"'s plates.