Fuse with fuse state indicator

• US 8,269,597 B2
• Filed: 10/29/2007
• Issued: 09/18/2012
• Est. Priority Date: 10/29/2007
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Darr, Matthew R., Torrez, Jaime, Ban, Anthony C.
• Primary Examiner(s): Vortman, Anatoly
• Application Number:
  US11/926,260
• Publication Number:
  US 20090108983A1
• Time in Patent Office: 1,786 Days
• Field of Search: 337/243, 337/241, 337/206, 337/265, 116/206, 116/207, 324/507, 324/550, 340/638
• US Class Current: 337/243
• CPC Class Codes: H01H 85/30 Means for indicating condition of fuse structurally associated with the fuse

Abstract

Fuse state indicators include temperature responsive elements adapted to visually display a number of different fuse states. The displays may include distinct colors and markings that are made visible or concealed from view based on temperature ranges that the fuse is exposed to in use. Various temperature sensitive elements and various markings are disclosed to convey at least three distinct fuse states to interested persons at the location of the fuse.

Claims

1. A fuse state indicator comprising:

a fuse;

at least one temperature sensitive element coupled to the surface of the fuse, wherein the at least one temperature sensitive element is capable of undergoing at least one visible change upon being subjected to a plurality of temperature ranges, wherein the at least one temperature sensitive element detects heat generated from the fuse;

wherein the at least one temperature sensitive element comprises;

a transparent lens;

a plurality of thermochromic liquid crystals adjacent to the transparent lens; and

a backing layer adjacent to the plurality of thermochromic crystals;

wherein the plurality of thermochromic liquid crystals are positioned in a first orientation when not exposed to a particular temperature range and are positioned in a second orientation when exposed to the particular temperature range;

wherein the first orientation prevents a substantial portion of light from passing through the plurality of thermochromic liquid crystals and the second orientation allows a substantial portion of light to pass through the plurality of thermochromic liquid crystals; and

a marking coupled to the backing layer, wherein the marking indicates a fuse state.

2. The fuse state indicator of claim 1, wherein the at least one visible change comprises at least one color change.

3. The fuse state indicator of claim 2, wherein the temperature sensitive element displays a first color upon exposure to a first temperature range, wherein the first color indicates a first fuse state.

4. The fuse state indicator of claim 3, wherein the first fuse state is an off fuse state and wherein the color change of the temperature sensitive element is reversible when exposed above the first temperature range.

5. The fuse state indicator of claim 3, wherein the temperature sensitive element displays a second color upon exposure to a second temperature range, wherein the second color indicates a second fuse state.

6. The fuse state indicator of claim 5, wherein the second fuse state is an on fuse state and wherein the color change of the temperature sensitive element is reversible when exposed above or below the second temperature range.

7. The fuse state indicator of claim 5, wherein the temperature sensitive element displays a third color upon exposure to a third temperature range, wherein the third color indicates a third fuse state.

8. The fuse state indicator of claim 7, wherein the third fuse state is a too hot fuse state and wherein the color change of the temperature sensitive element is reversible when exposed above or below the third temperature range.

9. The fuse state indicator of claim 7, wherein the temperature sensitive element displays a fourth color upon exposure to a fourth temperature range, wherein the fourth color indicates a fourth fuse state.

10. The fuse state indicator of claim 9, wherein the fourth fuse state is a short circuit and overload fuse state and wherein the color change of the temperature sensitive element is irreversible when exposed to the fourth temperature range.

11. The fuse state indicator of claim 1, wherein the fuse further comprises at least one ferrule and the temperature sensitive element is not electrically coupled to the at least one ferrule.

12. The fuse state indicator of claim 1, wherein the temperature sensitive element comprises a first thermochromic liquid crystal material that changes color only upon exposure to a first temperature range, wherein the first temperature range corresponds to a first fuse state.

13. The fuse state indicator of claim 12, wherein the temperature sensitive element further comprises a second thermochromic liquid crystal that changes color only upon exposure to a second temperature range different from the first temperature range, wherein the second temperature range corresponds to a second fuse state different from the first fuse state.

14. The fuse state indicator of claim 13, wherein the temperature sensitive element further comprises a third thermochromic liquid crystal that changes color only upon exposure to a third temperature range different from the first and second temperature ranges, wherein the third temperature range corresponds to a third fuse state different from the first and second fuse states.

15. The fuse state indicator of claim 14, wherein the temperature sensitive element further comprises a fourth thermochromic liquid crystal that changes color only upon exposure to a fourth temperature range different from the first, second and third temperature ranges,

wherein the fourth temperature range corresponds to a fourth fuse state that is different from each of the first, second and third fuse states.

16. The fuse state indicator of claim 1, wherein the particular temperature range corresponds to an off fuse state and the marking indicates the off fuse state.

17. The fuse state indicator of claim 1, wherein the particular temperature range corresponds to an on fuse state and the marking indicates the on fuse state.

18. The fuse state indicator of claim 1, wherein the particular temperature range corresponds to a too hot fuse state and the marking indicates the too hot fuse state.

19. The fuse state indicator of claim 1, wherein the particular temperature range corresponds to a short circuit and overload fuse state and the marking indicates the short circuit and overload fuse state.