Removable ear tip for earphone
First Claim
Patent Images
1. An ear tip for a headphone, comprising:
- an inner cylindrical structure configured to removably attach to the headphone, the inner cylindrical structure having a tubular configuration; and
an outer spherical structure integral with or adhered to a top end of said inner cylindrical structure but having an air interface between said outer spherical structure and said inner cylindrical structure at a bottom end, the outer spherical structure configured to deform within the air interface during in-ear usage,wherein the top end of the inner cylindrical structure is configured to be removably attached to the headphone,wherein said inner cylindrical structure includes at least one feature to mechanically secure said inner cylindrical structure to the headphone, andwherein said inner cylindrical structure is an elastomer of a first hardness and said outer spherical structure is an elastomer of a second hardness, wherein the second hardness is less than the first hardness.
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Abstract
An earphone or a removable component for use with an earphone are disclosed. As an example, the removable component can be an ear tip. According to one aspect, an improved ear tip can be provided for use with a headphone. The ear tip is suitable for in-ear operation and has a deformable outer member. The deformable outer member enables the ear tip to readily conform to a user'"'"'s ear. The ear tip can also include an inner member to structurally support the outer member and to facilitate attachment to a headphone.
73 Citations
20 Claims
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1. An ear tip for a headphone, comprising:
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an inner cylindrical structure configured to removably attach to the headphone, the inner cylindrical structure having a tubular configuration; and an outer spherical structure integral with or adhered to a top end of said inner cylindrical structure but having an air interface between said outer spherical structure and said inner cylindrical structure at a bottom end, the outer spherical structure configured to deform within the air interface during in-ear usage, wherein the top end of the inner cylindrical structure is configured to be removably attached to the headphone, wherein said inner cylindrical structure includes at least one feature to mechanically secure said inner cylindrical structure to the headphone, and wherein said inner cylindrical structure is an elastomer of a first hardness and said outer spherical structure is an elastomer of a second hardness, wherein the second hardness is less than the first hardness. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. An ear piece for a headphone, comprising:
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an inner structure that provides structural support for said ear piece, said inner structure being configured to attach to the headphone, and said inner structure having a top end and a bottom end; and an outer structure integrally formed about said top end of said inner structure, the outer structure separate from the bottom end thereby forming an air interface, said outer structure being deformable within the air interface so as to deform during in-ear usage, wherein said inner structure including at least an attachment feature to facilitate removable attachment to said ear piece, and wherein said inner structure is formed from an elastomer of a first hardness and said outer structure is formed from an elastomer of a second hardness, wherein the second hardness is less than the first hardness. - View Dependent Claims (12, 13, 14, 15)
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16. A method for forming deformable ear tips, said method comprising:
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configuring a first top molding plate and a first bottom molding plate at a molding station; first compression molding a plurality of inner structures using a first molding material and the configured first top molding plate and the first bottom molding plate; curing the inner structures that have been formed by said first compression molding; reconfiguring the molding station by replacing the first top molding plate with a second top molding plate; second compression molding a plurality of outer structures using a second molding material and the configured second top molding plate and the first bottom molding plate, the outer structures being molded directly onto corresponding ones of the inner structures; curing the outer structures that have been formed by said second compression molding; and removing ear tips that have been formed from the molding plates. - View Dependent Claims (17, 18, 19)
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20. A method for forming deformable ear tips, said method comprising:
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configuring top and bottom molding plates at a molding station; first compression molding a plurality of inner structures using the configured top and bottom molding plates and a first molding material; curing the inner structures that have been formed by said first compression molding; reconfiguring the molding station by replacing one of the top and bottom molding plates; second compression molding a plurality of outer structures using a second molding material, the outer structures being molded directly onto corresponding ones of the inner structures; curing the outer structures that have been formed by said second compression molding; and removing ear tips that have been formed from the molding plates.
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Specification