Process cartridge and electrophotographic photosensitive drum unit

• US 8,270,876 B2
• Filed: 06/19/2009
• Issued: 09/18/2012
• Est. Priority Date: 06/20/2008
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Morioka, Masanari, Hisano, Masato, Sasaki, Teruhiko, Asanuma, Naoya, Nakazawa, Ryosuke
• Primary Examiner(s): Lee, Susan
• Application Number:
  US12/488,168
• Publication Number:
  US 20090317131A1
• Time in Patent Office: 1,187 Days
• Field of Search: 399/116, 399/117, 399/167, 399/159, 399/111
• US Class Current: 399/167
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 21/186 Axial couplings

Abstract

A process cartridge usable with an electrophotographic image forming apparatus, the process cartridge includes i) an electrophotographic photosensitive drum rotatable about an axis and having a photosensitive layer at its peripheral surface; ii) process means actable on the drum; iii) a coupling member for receiving an external force for rotating the drum, wherein the coupling member is capable of taking a first angular position for transmitting the external force to the drum, a second angular position inclined away from the axis of the drum from the first angular position, and a third angular position away from the axis of the drum from the first angle position; and iv) a regulating portion for regulating an inclination angle of the coupling member such that downward inclination angle of the coupling member is smaller than an inclination angle of the coupling member when the coupling member is at the second angular position.

Claims

1. A process cartridge comprising:

i) an electrophotographic photosensitive drum rotatable about an axis and having a photosensitive layer at its peripheral surface;

ii) process means actable on said electrophotographic photosensitive drum;

iii) a coupling member for receiving an external force for rotating said electrophotographic photosensitive drum, wherein said coupling member is capable of taking a first angular position for transmitting the external force to said electrophotographic photosensitive drum, and a second angular position inclined away from the axis of said electrophotographic photosensitive drum from the first angular position and

iv) a regulating portion for regulating an inclination angle of said coupling member such that a downward inclination angle of said coupling member is smaller than an inclination angle of said coupling member when said coupling member is at the second angular position.

2. A process cartridge according to claim 1, wherein said regulating portion surrounds said coupling member in a perpendicular direction perpendicular to the axis of said electrophotographic photosensitive drum, and said regulating portion is provided with (i) a first arcuate portion and (ii) a projected portion projecting in the perpendicular direction continuing from the first arcuate portion, and

wherein said first arcuate portion regulates the downward inclination of said coupling member, and said projected portion regulates the inclination angle of the coupling member in the second angular position.

3. A process cartridge according to claim 2, wherein said first arcuate portion is provided with a regulating projection projecting in the axial direction from said first arcuate portion, and said regulating projection is provided with (i) a second arcuate portion having the same radius of arc as that of said first arcuate portion, and (ii) a flat surface portion extending from said second arcuate portion toward said projected portion, and

wherein, when said coupling member receives a second external force, different from the external force, said coupling member is moved by the second external force along said second arcuate portion and said flat surface portion to said projected portion, and said coupling member is positioned at the second angular position.

4. A process cartridge according to any one of claims 1-3, wherein said coupling member has a recess in which a rotational axis of said coupling member extends,

wherein said recess includes an expanding portion expanding toward a free end thereof, and

wherein said coupling member has a plurality of rotational force receiving portions that are provided at regular intervals along a rotational direction of said coupling member.

5. A process cartridge according to any one of claims 1-3, wherein a plurality of rotational force receiving portions are provided on a phantom circle having a center on a rotational axis of said coupling member at positions substantially diametrically opposite to each other.

6. A process cartridge according to claim 4, wherein said expanding portion has a conical shape having an apex on the rotational axis of said coupling member.

7. A process cartridge according to any one of claims 1-3, wherein said coupling member is provided to an end of said electrophotographic photosensitive drum and is capable of revolving relative to the axis of said electrophotographic photosensitive drum in substantially all directions.

8. A process cartridge comprising:

i) an electrophotographic photosensitive drum rotatable about an axis and having a photosensitive layer at its peripheral surface;

ii) process means actable on said electrophotographic photosensitive drum;

iii) a coupling member for receiving an external force for rotating said electrophotographic photosensitive drum, wherein said coupling member is capable of taking a first angular position for transmitting the external force to said electrophotographic photosensitive drum, and a second angular position inclined away from the axis of said electrophotographic photosensitive drum from the first angular position, wherein said coupling member has a recess in which a rotational axis of said coupling member extends, wherein said recess includes an expanding portion expanding toward a free end thereof, and wherein said coupling member has a plurality of rotational force receiving portions that are provided at regular intervals along a rotational direction of said coupling member; and

iv) a regulating portion for regulating an inclination angle of said coupling member such that a downward inclination angle of said coupling member is smaller than an inclination angle of said coupling member when said coupling member is at the second angular position, wherein said regulating portion surrounds said coupling member in a perpendicular direction perpendicular to the axis of said electrophotographic photosensitive drum, and said regulating portion is provided with (i) a first arcuate portion and (ii) a projected portion projecting in the perpendicular direction continuing from the first arcuate portion, and wherein said first arcuate portion regulates the downward inclination of said coupling member, and said projected portion regulates the inclination angle of the coupling member in the second angular position.

9. A process cartridge according to claim 8, wherein said first arcuate portion is provided with a regulating projection projecting in the axial direction from said first arcuate portion, and said regulating projection is provided with (i) a second arcuate portion having the same radius of arc as that of said first arcuate portion, and (ii) a flat surface portion extending from said second arcuate portion toward said projected portion, and

wherein, when said coupling member receives a second external force different from the external force, said coupling member is moved by the second external force along said second arcuate portion and said flat surface portion to said projected portion, and said coupling member is positioned at the second angular position.

10. A process cartridge according to claim 8 or 9, wherein said plurality of rotational force receiving portions are provided on a phantom circle having a center on the rotational axis of said coupling member at positions substantially diametrically opposite to each other.

11. A process cartridge according to claim 10, wherein said expanding portion has a conical shape having an apex on the rotational axis of said coupling member.

12. A process cartridge according to claim 11, wherein said coupling member is provided to an end of said electrophotographic photosensitive drum and is capable of revolving relative to the axis of said electrophotographic photosensitive drum in substantially all directions.

13. A process cartridge according to claim 12, further comprising a guide portion for being guided in the direction perpendicular to the direction of the axis of said electrophotographic photosensitive drum.

14. An electrophotographic photosensitive drum unit comprising:

i) an electrophotographic photosensitive drum rotatable about an axis and having a photosensitive layer at its peripheral surface;

ii) a coupling member for receiving an external force for rotating said electrophotographic photosensitive drum, wherein said coupling member is capable of taking a first angular position for transmitting the external force to said electrophotographic photosensitive drum, and a second angular position inclined away from the axis of said electrophotographic photosensitive drum from the first angular position; and

iii) a regulating portion for regulating an inclination angle of said coupling member such that a downward inclination angle of said coupling member is smaller than an inclination angle of said coupling member when said coupling member is at the second angular position.

15. A drum unit according to claim 14, wherein said regulating portion surrounds said coupling member in a perpendicular direction perpendicular to the axis of said electrophotographic photosensitive drum, and said regulating portion is provided with (i) a first arcuate portion and (ii) a projected portion projecting in the perpendicular direction continuing from the first arcuate portion, and

wherein said first arcuate portion regulates the downward inclination of said coupling member, and said projected portion regulates the inclination angle of the coupling member in the second angular position.

16. A drum unit according to claim 15, wherein said first arcuate portion is provided with a regulating projection projecting in the axial direction from said first arcuate portion, and said regulating projection is provided with (i) a second arcuate portion having the same radius of arc as that of said first arcuate portion, and (ii) a flat surface portion extending from said second arcuate portion toward said projected portion, and

wherein, when said coupling member receives a second external force different from the external force, said coupling member is moved by the second external force along said second arcuate portion and said flat surface portion to said projected portion, and said coupling member is positioned at the second angular position.

17. A drum unit according to any one of claims 14-16, wherein said coupling member has a recess in which a rotational axis of said coupling member extends,

wherein said recess includes an expanding portion expanding toward a free end thereof, and

wherein said coupling member has a plurality of rotational force receiving portions that are provided at regular intervals along a rotational direction of said coupling member.

18. A drum unit according to according to any one of claims 14-16, wherein a plurality of rotational force receiving portions are provided on a phantom circle having a center on a rotational axis of said coupling member at positions substantially diametrically opposite to each other.

19. A drum unit according to claim 17, wherein said expanding portion has a conical shape having an apex on the rotational axis of said coupling member.

20. A drum unit according to any one of claims 14-16, wherein said coupling member is provided to an end of said electrophotographic photosensitive drum and is capable of revolving relative to the axis of said electrophotographic photosensitive drum in substantially all directions.

21. An electrophotographic photosensitive drum unit comprising:

i) an electrophotographic photosensitive drum rotatable about an axis and having a photosensitive layer at its peripheral surface;

ii) a coupling member for receiving an external force for rotating said electrophotographic photosensitive drum, wherein said coupling member is capable of taking a first angular position for transmitting the external force to said electrophotographic photosensitive drum, and a second angular position inclined away from the axis of said electrophotographic photosensitive drum from the first angular position, wherein said coupling member has a recess in which a rotational axis of said coupling member extends, wherein said recess includes an expanding portion expanding toward a free end thereof, and wherein said coupling member has a plurality of rotational force receiving portions that are provided at regular intervals along a rotational direction of said coupling member;

iii) a regulating portion for regulating an inclination angle of said coupling member such that a downward inclination angle of said coupling member is smaller than an inclination angle of said coupling member when said coupling member is at the second angular position, wherein said regulating portion surrounds said coupling member in a perpendicular direction perpendicular to the axis of said electrophotographic photosensitive drum, and said regulating portion is provided with (i) a first arcuate portion and (ii) a projected portion projecting in the perpendicular direction continuing from the first arcuate portion, and wherein said first arcuate portion regulates the downward inclination of said coupling member, and said projected portion regulates the inclination angle of the coupling member in the second angular position; and

v) a gear provided adjacent to said coupling member with respect to a longitudinal direction of said electrophotographic photosensitive drum.

22. A drum unit according claim 21, wherein said first arcuate portion is provided with a regulating projection projecting in the axial direction from said first arcuate portion, and said regulating projection is provided with (i) a second arcuate portion having the same radius of arc as that of said first arcuate portion, and (ii) a flat surface portion extending from said second arcuate portion toward said projected portion, and

Wherein, when said coupling member receives a second external force different from the external force, said coupling member is moved by the second external force along said second arcuate portion and said flat surface portion to said projected portion, and said coupling member is positioned at the second angular position.

23. A drum unit according to claim 21 or 22, wherein said coupling member is provided to an end of said electrophotographic photosensitive drum and is capable of revolving relative to the axis of said electrophotographic photosensitive drum in substantially all directions.

24. A drum unit according to claim 23, wherein said expanding portion has a conical shape having an apex on the rotational axis of said coupling member.