Maximized battery run-time in a parallel UPS system

• US 8,271,146 B2
• Filed: 12/03/2009
• Issued: 09/18/2012
• Est. Priority Date: 07/06/2005
• Status: Active Grant

• Current Assignee: Vertiv Corporation (Vertiv Holdings Co.)
• Original Assignee: Liebert Corporation (Vertiv Holdings Co.)
• Inventors: Heber, Brian P, Eschhofen, Kevin, Marwali, Mohammad Nanda, Bush, Terry D
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): LAUGHLIN, NATHAN L
• Application Number:
  US12/630,107
• Publication Number:
  US 20100082173A1
• Time in Patent Office: 1,020 Days
• Field of Search: 700 19- 20, 700/24, 700/32, 700/286, 700/292, 700/295, 700/287, 700/291, 700/297, 700/298, 340/10.1, 340/10.4, 307 60- 66, 713/300, 363/65
• US Class Current: 700/292
• CPC Class Codes: H02J 3/007 Arrangements for selectively connecting the load or loads to one or several among a plurality of power lines or power sources for providing uninterruptable power supply H02J9/00
• CPC Class Codes: H02J 3/46 Controlling of the sharing of output between the generators, converters, or transformers
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel

Abstract

An uninterruptible power supply (UPS) includes a plurality of UPS modules. Each of the UPS modules has a battery that provides power to a protected load in the event of a utility power failure. A plurality of controllers control how much power each of the batteries deliver to the protected load, and a communication bus allows the controllers to exchange information about the battery voltages. One of the controllers calculates the average battery voltage of the plurality of batteries and adjusts the amount of energy provided by an individual battery such that the battery voltage is about equal to the average battery voltage.

Claims

1. A method of controlling battery voltages in each of a plurality of uninterruptible power supply (UPS) modules, comprising:

reducing energy delivered from a first battery to a protected load to about zero;

determining whether an inverter delivering power from a second battery to the protected load is overloaded;

increasing the energy delivered from the first battery until the inverter is not overloaded;

determining an overload runtime of the inverter;

determining a battery runtime of the first battery; and

if the battery runtime of the first battery is less than the overload runtime of the inverter, reducing the energy of the first battery such that the inverter is overloaded.

2. The method of claim 1, further comprising:

determining a battery runtime of the second battery; and

if no inverter is placed in overload by reducing the energy of the first battery, balancing the battery runtime of the first battery against the battery runtime of the second battery.

3. The method of claim 1, further comprising the step of balancing the battery runtime against the overload runtime of the inverter intentionally placed in the overload condition.

4. The method of claim 1, wherein the first battery is associated with one of the UPS modules that has lost utility power.

5. The method of claim 4, wherein the reducing step is triggered by the UPS module losing utility power.

6. A method of controlling an uninterruptible power supply comprising:

determining an overload runtime of an inverter;

determining a battery runtime of at least one battery delivering power to a protected load;

if the battery runtime of the at least one battery is less than the overload runtime of the inverter, reducing the energy of the at least one battery such that the inverter is overloaded.

7. The method of claim 6, further including the step of balancing the battery runtime against the overload runtime of the inverter intentionally placed in the overload condition.

8. The method of claim 6, wherein the at least one battery is associated with a UPS module that has lost utility power.

9. The method of claim 8, wherein the determining steps are triggered by the UPS module losing utility power.

20. The method of claim 6, further comprising:

determining a battery runtime of a first battery and a second battery delivering power to the protected load; and

if no inverter is placed in overload by reducing the energy of the first battery, balancing the battery runtime of the first battery against the battery runtime of the second battery.

10. An uninterruptible power supply (UPS) system, comprising:

a plurality of UPS modules, each UPS module including a battery that provides power to a protected load in the event of a utility power failure;

a plurality of controllers that control how much power each of the batteries deliver to the protected load;

a communication bus that allows the controllers to exchange information about the battery voltages;

wherein at least one of the controllers is configured to;

reduce the amount of power provided by a first battery to about zero and, if an overload condition is indicated on the communication bus, increase the power provided by the first battery until the overload condition is corrected;

wherein the at least one controller is further configured to;

determine an overload runtime of an inverter;

determine a battery runtime of the first battery; and

if the battery runtime of the first battery is less than the overload runtime of the inverter, reduce the power of the first battery such that the inverter is overloaded.

11. The system of claim 10, wherein the inverter delivers power through a second battery to the protected overload and wherein the at least one controller is further configured to—

determine a battery runtime of the second battery; and

if no inverter is placed in overload by reducing the energy of the first battery, balance the battery runtime of the first battery against the battery runtime of the second battery.

12. The system of claim 10, wherein the at least one controller is further configured to balance the battery runtime against the overload runtime of the inverter intentionally placed in the overload condition.

13. The system of claim 10, wherein the first battery is associated with one of the UPS modules that has lost utility power.

14. The system of claim 13, wherein the at least one controller is further configured to reduce the amount of power provided by the first battery in response to the UPS module losing utility power.

15. An uninterruptible power supply (UPS) system, comprising:

a plurality of UPS modules, each UPS module including a battery that provides power to a protected load;

a plurality of controllers that control how much power each of the batteries deliver to the protected load;

a communication bus that allows the controllers to exchange information about battery voltages;

wherein at least one of the controllers compares an estimated battery runtime of a first battery with an inverter overload runtime of an inverter and if the estimated battery runtime is less than the overload runtime reduces the power provided by the first battery to the protected load.

16. The system of claim 15, wherein the at least one controller further balances the battery runtime against the overload runtime of the inverter by intentionally placing the inverter in an overload condition.

17. The system of claim 15, wherein the first battery runtime is associated with a UPS module that has lost utility power.

18. The system of claim 17, wherein the controller compares the estimated battery runtime with the inverter overload runtime in response to the UPS module losing utility power.

21. The system of claim 16, wherein the inverter delivers power through a second battery to the protected overload and wherein the at least one controller is further configured to:

determine a battery runtime of the second battery; and

if no inverter is placed in an overload condition, balance the battery runtime of the first battery against the battery runtime of the second battery.

19. A method of controlling battery voltages in each of a plurality of uninterruptible power supply (UPS) modules, comprising:

reducing energy delivered from a first battery, through a first inverter of a first UPS module that has lost utility power, to a protected load to about zero;

determining whether a second inverter, of a second UPS module, delivering power to the protected load is overloaded; and

determining an overload runtime of the second inverter;

determining a battery runtime of the first battery;

balancing the battery runtime of the first battery against the overload runtime of the second inverter, including intentionally placing the second inverter in an overload condition.