Needle guard with resilient spring surrounding tip shield

• US 8,273,056 B2
• Filed: 10/17/2011
• Issued: 09/25/2012
• Est. Priority Date: 02/28/2011
• Status: Active Grant

• Current Assignee: Injectimed Inc.
• Original Assignee: Injectimed Inc.
• Inventors: Kuracina, Thomas C., Kitchen, Tim L.
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Osinski, Bradley
• Application Number:
  US13/274,575
• Publication Number:
  US 20120220957A1
• Time in Patent Office: 344 Days
• Field of Search: 604/110, 604/263
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/325 Means obstructing the needle passage at distal end of a needle protection sleeve
• CPC Class Codes: A61M 25/0097 characterised by the hub connectors A61M39/10
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 25/0625 with a permanent connection to the needle hub, e.g. a guiding rail, a locking mechanism or a guard advancement mechanism
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/1626 Needle protectors therefor in combination with syringes A61M5/3202; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3273 freely sliding on needle shaft without connection to syringe or needle

Abstract

A needle guard assembly having a resilient arm extending from a base situated to slide along the shaft of a needle, In one implementation the needle guard has an elongate containment member that rides with the resilient arm and is co-operable with the resilient arm to effectuate a covering of the entire distal tip of the needle upon the needle being refracted into the needle guard.

Claims

1. An IV catheter assembly comprising:

a catheter hub comprising a hollow body having a proximal end and a distal end, the hollow body defining an interior space;

a catheter having a proximal end and a distal end, the proximal end of the catheter coupled to the proximal end of the catheter hub;

a needle having a needle shaft and a distal tip, the needle moveable between a ready position and a retracted position, in the ready position the distal tip of the needle extending distally from the distal end of the catheter, in the retracted position the distal tip of the needle residing in a position proximal to the proximal end of the catheter, the needle shaft having a change in profile; and

a needle guard comprising at least one arm that extends distally from a base having an aperture formed therein, the needle guard slideably mounted on the needle shaft with the needle shaft passing through the aperture formed in the base, the aperture sized to engage with the change in profile of the needle shaft to limit the proximal movement of the needle with respect to the needle guard, the at least one arm comprising a resilient material and having a proximal section, a mid-section and a distal section, the distal section having a distal-most end, the distal section of the at least one arm resides and is urged against a side of the needle shaft when the needle is in the ready position, the needle guard further comprising an elongate member having a through passage extending between a proximal end and a distal end of the elongate member, the elongate member extending distally from a position at or near the base and slideable along the needle shaft as the needle is moved between the ready position and the retracted position, the elongate member having a length such that substantially coincident with the change in profile engaging the aperture in the base the entirety of the distal tip of the needle is positioned to reside within the through passage of the elongate member and the distal section of the at least one arm disengages with the needle shaft to move radially inward to at least partially cover the distal end of the elongate member, the elongate member residing entirely between the base and the distal-most end of the distal section of the at least one arm, the elongate member being sufficiently rigid to restrict longitudinal movement of the needle with respect to the needle guard when the distal section of the at least one arm at least partially covers the distal end of the elongate member.

2. An IV catheter assembly according to claim 1, wherein substantially coincident with the change in profile engaging the aperture in the base of the needle guard the distal section of the arm disengages with the needle shaft to completely cover the distal end of the elongate member.

3. An IV catheter assembly according to claim 1, wherein the distal section of the at least one arm comprises a first wall segment having a distal end, the first wall segment and mid-section of the first arm disposed at different angular orientations with respect to the needle, the wall segment angled inwardly toward the needle, the first wall segment angled inwardly toward the needle, the distal end of the wall segment urged against a side of the needle shaft when the needle is in the ready position, the distal end of the wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the aperture in the base so that the wall segment at least partially covers the distal end of the elongate member.

4. An IV catheter assembly according to claim 3, wherein the distal end of the wall segment comprises a lip.

5. An IV catheter assembly according to claim 4, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the lip to secure the distal section of the arm to the distal end of the elongate member.

6. An IV catheter assembly according to claim 1, wherein the distal section of the arm comprises a wall segment having a distal end, the wall segment and mid-section of the arm disposed at different angular orientations with respect to the needle, the wall segment angled inwardly toward the needle, the distal end of the wall segment urged against a side of the needle shaft when the needle is in the ready position, the distal end of the wall segment configured to disengage with the needle substantially coincident with the change in profile engaging the aperture in the base so that the wall segment fully covers the distal end of the elongate member.

7. An IV catheter assembly according to claim 6, wherein the distal end of the wall segment comprises a lip.

8. An IV catheter assembly according to claim 7, wherein the elongate member comprises a feature at or near its distal end that is co-operable with the lip to secure the distal section of the arm to the distal end of the elongate member.

9. An IV catheter assembly according to claim 6, wherein the wall segment and distal end of the elongate member co-operate to at least partially form a seal when the wall segment is positioned to fully cover the distal end of the elongate member.

10. An IV catheter assembly according to claim 9, wherein one or both of the wall segment and the distal end of the elongate member is surface treated to enhance the formation of the seal.

11. An IV catheter assembly according to claim 1, wherein the distal end of the elongate member comprises a flange having a distal facing surface.

12. An IV catheter assembly according to claim 1, wherein the elongate member is attached to the base.

13. An IV catheter assembly according to claim 1, wherein the needle guard base and the arm comprise a unitary structure.

14. An IV catheter assembly according to claim 1, wherein the entire length of the elongate member through passage is sized to freely slide over the change in profile of the needle shaft.