Injection device

• US 8,277,414 B2
• Filed: 05/27/2005
• Issued: 10/02/2012
• Est. Priority Date: 05/28/2004
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Cilag Gmbh International (Johnson & Johnson)
• Inventors: Barrow-Williams, Tim, Johnston, David
• Primary Examiner(s): Ho, Jackie
• Assistant Examiner(s): LEE, WENG WAH
• Application Number:
  US11/579,562
• Publication Number:
  US 20080312592A1
• Time in Patent Office: 2,685 Days
• Field of Search: 604/110, 604/131, 604134-136, 604/890.1, 604 68- 72
• US Class Current: 604/136
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2086 having piston damping means, e.g. axially or rotationally acting retarders
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

An injection device (210; 110) is described. A housing (212; 112) receives a syringe and includes a return spring (226; 126) for biasing the syringe from an extended position in which its needle (218; 118) extends from the housing (212; 112) to a retracted position in which the it does not. A drive spring (230; 130) acts on a first drive element (232; 132) and a second drive element (234; 134) acts upon the syringe to advance it from its retracted position to its extended position and discharge its contents through the needle. The first drive element (232; 132) is capable of movement relative to the second (234; 134) once a nominal decoupling position has been reached. A release mechanism is activated when the first drive element (234; 134) is further advanced to a nominal release position, to release the syringe (214; 114) from the action of the drive spring (230; 130), whereupon the return spring (226; 126) restores the syringe (214; 114) to its retracted position. The nominal decoupling and release positions are defined relative to the syringe (214; 114). This may be achieved by interaction between a moving component and a decoupling component (162; 262) that moves with the syringe as it is advanced.

Claims

1. An injection device comprising:

a housing adapted to receive a syringe having a discharge nozzle;

first and second drive elements, of which the first is acted upon and the second acts upon the syringe to advance it from its retracted position to its extended position and discharge its contents through the discharge nozzle, the first drive element being capable of movement relative to the second in the direction of advancement of the syringe when the former is acted upon and the latter is restrained by the syringe; and

a coupling that prevents the first drive element from moving relative to the second until both said first and second drive elements have been advanced to a nominal decoupling position relative to the syringe, wherein the nominal decoupling position moves with the syringe as it is advanced.

2. An injection device according to claim 1 including:

an actuator that acts upon the first drive element;

means for biasing the syringe from an extended position in which the discharge nozzle extends from the housing to a retracted position in which the discharge nozzle is contained within the housing; and

a release mechanism, activated when the first drive element has been advanced to a nominal release position that is more advanced than the said nominal decoupling position, and adapted to release the syringe from the action of the actuator, whereupon the biasing means restores the syringe to its retracted position.

3. An injection device according to claim 1 in which the nominal decoupling position is defined by one of the drive elements interacting with a decoupling component that moves with the syringe as it is advanced.

4. An injection device according claim 1 in which:

the coupling comprises cooperating features of the first and second drive elements that allow the first to act upon the second.

5. An injection device according to claim 4 in which the cooperating features include flexible arms on one of the drive elements that engage with a drive surface on the other.

6. An injection device according to claim 1 in which the coupling comprises a decoupling mechanism, activated when the drive elements have been advanced to the said nominal decoupling position and adapted to decouple the first drive element from the second, thus allowing the first drive element to move relative to the second.

7. An injection device according to claim 3, in which:

the coupling comprises flexible arms on one of the drive elements that engage with a drive surface on the other; and

the decoupling component causes the flexible arms to move when the said nominal decoupling position is reached, thus disengaging them from the drive surface to allow the first drive element to move relative to the second.

8. An injection device according to claim 4, in which:

the coupling comprises flexible arms on one of the drive elements that engage with a drive surface on the other; and

the decoupling component causes the flexible arms to move when the said nominal decoupling position is reached, by acting on an intermediate component, thus disengaging the flexible arms from the drive surface to allow the first drive element to move relative to the second.

9. An injection device according to claim 8 in which the intermediate component is a flexible component of the drive element upon which the said drive surface is to be found.

10. An injection device according to any one of claim 5 in which the flexible arms are biased toward a position at which they engage the drive surface and the decoupling component causes them to move against their bias, thus disengaging them from the drive surface.

11. An injection device comprising:

a housing adapted to receive a syringe having a discharge nozzle, the housing including means for biasing the syringe from an extended position in which the discharge nozzle extends from the housing to a retracted position in which the discharge nozzle is contained within the housing;

first and second drive elements, of which the first is acted upon and the second acts upon the syringe to advance it from its retracted position to its extended position and discharge its contents through the discharge nozzle, the first drive element being capable of movement relative to the second in the direction of advancement of the syringe when the former is acted upon and the latter is restrained by the syringe;

a coupling that prevents the first drive element from moving relative to the second until both said first and second drive elements have been advanced to a nominal decoupling position; and

a release mechanism, activated when the first drive element has been advanced to a nominal release position relative to the syringe, wherein the nominal release position moves with the syringe as it is advanced and that is more advanced than the said nominal decoupling position, and adapted to release the syringe, whereupon the biasing means restores the syringe to its retracted position.

12. An injection device according to claim 11, in which the release mechanism is activated when the first drive element has been advanced to a nominal release position relative to the syringe.

13. An injection device according to claim 11 in which the nominal release position is defined by the first drive element, or an actuator that acts upon it, interacting with a decoupling component that moves with the syringe as it is advanced.

14. An injection device according to claim 11 in which the nominal release position is defined by an actuator interacting with the first drive element once the nominal decoupling position has been reached.

15. An injection device according to claim 11 in which the release mechanism is adapted to decouple the first drive element from an actuator once the said nominal release position has been reached, thus releasing the syringe from the action of the actuator.

16. An injection device according claim 11, further comprising a second coupling, between an actuator and the first drive element, that prevents the actuator from moving relative to the first drive element until the nominal release position has been reached.

17. An injection device according to claim 16 in which the second coupling comprises cooperating features of the actuator and the first drive element allowing the former to act upon the latter.

18. An injection device according to claim 17 in which:

the cooperating features of the actuator and the first drive element include second flexible arms on one of them with a second drive surface on the other; and

the release mechanism comprises a decoupling component that causes the second flexible arms to move when the said nominal release position is reached, thus disengaging them from the drive surface to allow the actuator to move relative to the first drive element.

19. An injection device according to claim 13, in which:

of the actuator and the first drive element, one comprises second flexible arms that engage with a second drive surface on the other, allowing the actuator to act upon the first drive element and preventing the former from moving relative to the latter until the nominal release position has been reached;

the release mechanism comprises the said decoupling component, which causes the second flexible arms to move when the said nominal release position is reached, thus disengaging them from the drive surface to allow the actuator to move relative to the first drive element.

20. An injection device according to claim 14, in which:

of the actuator and the first drive element, one comprises second flexible arms that engage with a second drive surface on the other, allowing the actuator to act upon the first drive element and preventing the former from moving relative to the latter until the nominal release position has been reached; and

the second flexible arms are biased toward a position at which they engage the second drive surface and the release mechanism causes them to move against their bias, thus disengaging them from the drive surface.