Low inductance power electronics assembly

• US 8,279,620 B2
• Filed: 12/07/2009
• Issued: 10/02/2012
• Est. Priority Date: 09/21/2009
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Mann, Brooks S., Korich, Mark D., Tang, David, Carlson, Douglas S., Barry, Alan L., Herron, Nicholas Hayden, Chou, Cindy
• Primary Examiner(s): Semenenko, Yuriy
• Application Number:
  US12/632,067
• Publication Number:
  US 20110069466A1
• Time in Patent Office: 1,030 Days
• Field of Search: 361/803, 361/818, 361/800, 361/816, 361/752, 361/709, 361/797, 361/784, 174/51, 174/255
• US Class Current: 361/803
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections

Abstract

A power electronics assembly is provided. A first support member includes a first plurality of conductors. A first plurality of power switching devices are coupled to the first support member. A first capacitor is coupled to the first support member. A second support member includes a second plurality of conductors. A second plurality of power switching devices are coupled to the second support member. A second capacitor is coupled to the second support member. The first and second pluralities of conductors, the first and second pluralities of power switching devices, and the first and second capacitors are electrically connected such that the first plurality of power switching devices is connected in parallel with the first capacitor and the second capacitor and the second plurality of power switching devices is connected in parallel with the second capacitor and the first capacitor.

Claims

1. A power electronics assembly comprising:

a first support member comprising a first plurality of conductors;

a first plurality of power switching devices coupled to the first support member;

a first capacitor coupled to the first support member;

a second support member comprising a second plurality of conductors;

a second plurality of power switching devices coupled to the second support member;

a second capacitor coupled to the second support member,

wherein the first and second pluralities of conductors, the first and second pluralities of power switching devices, and the first and second capacitors are electrically connected such that the first plurality of power switching devices is connected in parallel with the first capacitor and the second capacitor and the second plurality of power switching devices is connected in parallel with the second capacitor and the first capacitor; and

a power bridge interconnecting the first support member and the second support member, wherein the power bridge comprises a first bridge conductor and a second bridge conductor,

wherein the first plurality of conductors and the second plurality of conductors each comprise a first conductive member and a second conductive member, and

wherein the first bridge conductor electrically interconnects the first conductive members of each of the first and second pluralities of conductors and the second bridge conductor electrically interconnects the second conductive members of each of the first and second pluralities of conductors.

2. The power electronics assembly of claim 1, wherein the first bridge conductor has a first width and the second bridge conductor has a second width, and the first and second widths are substantially the same.

3. The power electronics assembly of claim 2, wherein the first and second bridge conductors are arranged such that the second bridge conductor overlaps the first bridge conductor.

4. The power electronics assembly of claim 1, wherein the first support member is a first copper layer within a first copper circuit board and the second support member is a second copper layer within a second copper circuit board.

5. The power electronic assembly of claim 1, wherein the first and second support members each have first and second opposing sides, the first plurality of power switching devices and the first capacitor are on the first side of the first support member, the second plurality of power switching devices and the second capacitor are on the first side of the second support member, and the first and second support members are arranged such that the first sides of the first and second support members are positioned between the second sides of the first and second support members.

6. The power electronics assembly of claim 1, wherein the first and second capacitors each comprise a plurality of capacitor bobbins.

7. The power electronics assembly of claim 1, wherein the first plurality of power switching device and the second plurality of power switching devices are automotive power switching devices.

8. An automotive propulsion system comprising:

an electric motor;

a direct current (DC) voltage source coupled to the electric motor;

a power electronics assembly coupled to the electric motor and the DC voltage source, the power electronics assembly comprising;

a first support member comprising a first plurality of conductors;

a first plurality of power switching devices coupled to the first support member;

a first capacitor coupled to the first support member;

a second support member comprising a second plurality of conductors;

a second plurality of power switching devices coupled to the second support member;

a second capacitor coupled to the second support member,

wherein the first and second pluralities of conductors, the first and second pluralities of power switching devices, and the first and second capacitors are electrically connected such that the first plurality of power switching devices is connected in parallel with the first capacitor and the second capacitor and the second plurality of power switching devices is connected in parallel with the second capacitor and the first capacitor; and

a power bridge interconnecting the first support member and the second support member, wherein the power bridge comprises a first bridge conductor and a second bridge conductor,

wherein the first plurality of conductors and the second plurality of conductors each comprise a first conductive member and a second conductive member, and

wherein the first bridge conductor electrically interconnects the first conductive members of each of the first and second pluralities of conductors and the second bridge conductor electrically interconnects the second conductive members of each of the first and second pluralities of conductors; and

a processing system coupled to the electric motor, the DC voltage source, and the power electronics assembly.

9. The automotive propulsion system of claim 8, wherein the first and second capacitors each comprise first and second electrodes, the DC voltage source comprises first and second terminals, the first electrodes of each of the first and second capacitors is electrically connected to the first terminal of the DC voltage source, and the second electrodes of each of the first and second capacitors is electrically connected to the second terminal of the DC voltage source.

10. The automotive propulsion system of claim 9, wherein the first bridge conductor has a first width and the second bridge conductor has a second width, and the first and second widths are substantially the same, and the first and second bridge conductors are arranged such that the second bridge conductor overlaps the first bridge conductor.