Coordinated power sequencing to limit inrush currents and ensure optimum filtering

• US 8,279,646 B1
• Filed: 12/12/2008
• Issued: 10/02/2012
• Est. Priority Date: 12/14/2007
• Status: Active Grant

• Current Assignee: Flextronics America LLC (Flextronics International Limited)
• Original Assignee: Flextronics America LLC (Flextronics International Limited)
• Inventors: Hamstra, James R.
• Primary Examiner(s): Tran, Nguyen
• Application Number:
  US12/316,509
• Time in Patent Office: 1,390 Days
• Field of Search: 363/80, 363/82, 363/89, 363/90, 363/96, 363/97
• US Class Current: 363/80
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence

Abstract

A regulated power supply apparatus and method is provided. A converter circuit is configured to generate a regulated voltage signal from an unregulated voltage signal. A power sequencing circuit includes an unregulated voltage source input terminal and is configured for coupling an unregulated voltage signal to an unregulated voltage signal input terminal of the converter circuit. The power sequencing circuit includes an enable output coupled to the enable signal input terminal and includes a power limiting circuit and a trigger circuit. The power limiting circuit includes a first cascade of discrete analog components as controls for a first switching element and the trigger circuit includes a second cascade of discrete analog components as controls for a second switching element. The first cascade is configured as a charge control circuit for controlling a rate of charge of a first filter network and includes a zener diode coupled in parallel. The second cascade is configured as a detector of voltage levels and generates the enable signal. The first and second switching elements are semiconductor switches. The first filter network is coupled upstream of the converter circuit and a second filter network is coupled downstream. In an exemplary embodiment, the converter circuit is a DC to DC bus converter circuit and the regulated power supply apparatus is a fan controller circuit.

Claims

1. A regulated power supply apparatus comprising:

a converter circuit configured to generate a regulated voltage signal from an unregulated voltage signal that is generated from an unregulated voltage source, the converter circuit comprising an unregulated voltage signal input terminal and an enable signal input terminal; and

a power sequencing circuit including an unregulated voltage source input terminal and configured for coupling an unregulated voltage signal to the unregulated voltage signal input terminal of the converter circuit, the power sequencing circuit including an enable output coupled to the enable signal input terminal, the power sequencing circuit comprising a power limiting circuit and a trigger circuit; and

a first filter network coupled upstream of the converter circuit wherein the trigger circuit does not trigger until the filter circuit has reached a stable charge voltage.

2. The apparatus of claim 1, wherein the power limiting circuit comprises a first cascade of discrete analog components as controls for a first switching element and the trigger circuit comprises a second cascade of discrete analog components as controls for a second switching element.

3. The apparatus of claim 2 wherein the first cascade and the second cascade are interconnected so that they operate sequentially.

4. The apparatus of claim 1, a second filter network coupled downstream of the converter circuit.

5. The apparatus of claim 4, wherein the first filter network is coupled between the power limiting circuit and the trigger circuit.

6. The apparatus of claim 2, wherein the first cascade comprises a resistor and a capacitor in parallel coupled between a first and a second terminal of the first switching element, wherein the first cascade is configured as a charge control circuit in the power limiting circuit for controlling a rate of charge of a first filter network.

7. The apparatus of claim 2, wherein the first switching element comprises a semiconductor switch.

8. The apparatus of claim 2, wherein the first cascade includes a zener diode coupled in parallel therewith.

9. The apparatus of claim 2, wherein the second cascade comprises a resistor and a capacitor in parallel coupled between a first and a second terminal of the second switching element.

10. The apparatus of claim 2, wherein the second switching element detects a power value and generates the enable output.

11. The apparatus of claim 1, wherein the power sequencing circuit is configured to limit spikes of in rush current to less than 5 amps.

12. The apparatus of claim 2, wherein the second switching element comprises a semiconductor switch.

13. The apparatus of claim 1, wherein the unregulated voltage source comprises a DC voltage source.

14. The apparatus of claim 1, wherein the converter circuit comprises a DC to DC bus converter circuit.

15. The apparatus of claim 1, wherein the converter circuit is coupled with a load circuit.

16. The apparatus of claim 1, wherein the regulated power supply is configured as a fan controller circuit.

17. The apparatus of claim 1, wherein the regulated power supply apparatus comprises a logic circuit.

18. A method of a regulating a power supply apparatus in generating a regulated voltage signal comprising:

receiving an unregulated voltage signal at a power sequencing circuit having an unregulated voltage source input terminal, the power sequencing circuit comprising a power limiting circuit and a trigger circuit the power sequencing circuit having an enable output and configured to generate an enable signal;

coupling the unregulated voltage signal to an unregulated voltage signal input terminal of a converter circuit using the power sequencing circuit, the converter circuit configured to generate the regulated voltage signal from the unregulated voltage signal that is generated from an unregulated voltage source, the converter circuit comprising the unregulated voltage signal input terminal and an enable signal input terminal;

controlling an input current of the unregulated voltage signal coupled to the converter circuit using the power limiting circuit;

generating the enable signal to the converter circuit using the power sequencing circuit, the enable signal being generated when the trigger circuit detects a predetermined power value;

generating the regulated voltage signal as an output signal of the converter circuit, the converter circuit receiving the enable signal from the trigger circuit at the enable signal input terminal;

discharging rapidly an input capacitor when a value of an input voltage of the unregulated voltage source drops below a predetermined threshold and charging a first filter network coupled upstream from the converter, wherein the trigger circuit does not trigger until the first filter network is charged to a stable voltage.

19. The method of claim 18, further comprising a first filter network coupled upstream of the converter circuit and a second filter network coupled downstream of the converter circuit.

20. The method of claim 19, further comprising charging the first filter network before the predetermined power value is detected.

21. The method of claim 19, further comprising receiving the regulated voltage signal at the second filter network coupled downstream of the converter circuit.

22. The method of claim 18, wherein the power limiting circuit comprises a first cascade of discrete analog components as controls for a first switching element and the trigger circuit comprises a second cascade of discrete analog components as controls for a second switching element, the power limiting circuit for reducing power spikes received by the converter circuit.

23. The method of claim 22, wherein the first cascade and the second cascade are interconnected so that they operate sequentially.

24. The method of claim 22, wherein the first cascade comprises a resistor and a capacitor in parallel coupled between a first and a second terminal of the first switching element, wherein the first cascade is configured as a charge control circuit in the power limiting circuit for controlling a rate of charge of a first filter network.

25. The method of claim 22, wherein the first switching element comprises a semiconductor switch.

26. The method of claim 22, wherein the first cascade includes a zener diode coupled in parallel therewith.

27. The method of claim 22, wherein the second cascade comprises a resistor and a capacitor in parallel coupled between a first and a second terminal of the second switching element, wherein the second cascade controls the detection of the predetermined power value.

28. The method of claim 18, wherein the power sequencing circuit is configured to limit spikes of in rush current to less than 5 amps.

29. The method of claim 22, wherein the second switching element comprises a semiconductor switch.

30. The method of claim 18, wherein the unregulated voltage source comprises a DC voltage source.

31. The method of claim 18, wherein the converter circuit comprises a DC to DC bus converter circuit.

32. The method of claim 18, wherein output of the converter circuit is coupled with a load.