Expandable tool for an earth boring system

• US 8,281,880 B2
• Filed: 07/14/2010
• Issued: 10/09/2012
• Est. Priority Date: 07/14/2010
• Status: Expired due to Fees

• Current Assignee: Novatek IP, LLC
• Original Assignee: David R. Hall
• Inventors: Hall, David R., Dahlgren, Scott S., Marshall, Jonathan
• Primary Examiner(s): Stephenson, Daniel P
• Application Number:
  US12/836,564
• Publication Number:
  US 20120012397A1
• Time in Patent Office: 818 Days
• Field of Search: 175/272, 175/284, 175/263, 175/281, 166/55.6
• US Class Current: 175/284
• CPC Class Codes: E21B 10/32 with expansible cutting tools
• CPC Class Codes: E21B 7/28 Enlarging drilled holes, e.g. by counterboring

Abstract

In one aspect of the present invention an expandable tool for an earth boring system comprises a mandrel comprising a tubular body and an outer diameter, a plurality of blades disposed about the outer diameter, and a slidable sleeve positioned around the outer diameter and capable of manipulating the plurality of blades into collapsed and expanded positions.

Claims

1. An expandable tool for an earth boring system, comprising:

a mandrel comprising a tubular body and an outer diameter;

a plurality of blades disposed about the outer diameter; and

a slidable sleeve positioned around the outer diameter and capable of manipulating the plurality of blades into collapsed and expanded positions;

the slidable sleeve comprises a plurality of interchangeable sections which combine to form a complete toroid around the outer diameter.

2. The expandable tool of claim 1, wherein the manipulating the plurality of blades comprises translating the slidable sleeve axially along the mandrel.

3. The expandable tool of claim 1, wherein the manipulating the plurality of blades comprises rotating the slidable sleeve around the mandrel.

4. The expandable tool of claim 1, further comprising a plurality of fins extending from the outer diameter of the mandrel.

5. The expandable tool of claim 4, wherein the plurality of blades are partially wrapped around the plurality of fins.

6. The expandable tool of claim 1, wherein at least one blade of the plurality of blades comprises an initial impact zone comprising a larger exposed surface area than a subsequent impact zone.

7. The expandable tool of claim 1, wherein the plurality of blades comprise a plurality of cutters spaced along a swept curve and disposed on at least one leading edge.

8. The expandable tool of claim 7, wherein an extra leading edge is disposed on a larger exposed surface area of an initial impact zone on at least one blade of the plurality of blades.

9. The expandable tool of claim 1, wherein a plurality of channels are disposed on interior and exterior surfaces of at least one blade of the plurality of blades.

10. The expandable tool of claim 9, wherein at least one fin of a plurality of fins comprise a plurality of channels which mate with the plurality of channels disposed on the interior surface of at least one blade of the plurality of blades.

11. The expandable tool of claim 10, wherein the plurality of channels disposed on the interior surface of at least one blade of the plurality of blades and the plurality of channels disposed on at least one fin of the plurality of fins are angled between 10 and 30 degrees with respect to an axis of the mandrel in order to control the rate at which the at least one blade of the plurality of blades expands axially.

12. The expandable tool of claim 9, wherein the slidable sleeve comprises a plurality of channels which mate with the plurality of channels disposed on the exterior surface of at least one blade of the plurality of blades.

13. The expandable tool of claim 12, wherein the plurality of channels disposed on the exterior surface of at least one blade of the plurality of blades and the plurality of channels disposed on the slidable sleeve are angled between 70 and 110 degrees with respect to an axis of the mandrel in order to control the rate at which at least one blade of the plurality of blades expands radially.

14. The expandable tool of claim 9, wherein the plurality of channels on the interior and exterior surfaces of the plurality of blades comprise a buttress thread geometry.

15. The expandable tool of claim 10, wherein manipulating the plurality of blades comprises engaging the plurality of channels on the interior surface of at least one blade of the plurality of blades with a plurality of channels on at least one fin of a plurality of fins and engaging the plurality of channels on the exterior surface of at least one blade of the plurality of blades with a plurality of channels on the slidable sleeve.

16. The expandable tool of claim 1, wherein a first ridge is disposed on an interior surface of the slidable sleeve which comes into contact with a second ridge disposed on an external surface of at least one blade of the plurality of blades stopping the further expansion of at least one blade of the plurality of blades.

17. The expandable tool of claim 1, wherein at least one blade of the plurality of blades comprises a flat edge to engage an earthen formation to stabilize the mandrel.

18. The expandable tool of claim 1, wherein at least one blade of the plurality of blades comprises traction edges to engage an earthen formation and immobilize the mandrel.

19. An expandable tool for an earth boring system, comprising:

a mandrel comprising a tubular body and an outer diameter;

a plurality of blades disposed about the outer diameter; and

a slidable sleeve positioned around the outer diameter and capable of manipulating the plurality of blades into collapsed and expanded positions;

wherein a plurality of channels are disposed on interior and exterior surfaces of at least one blade of the plurality of blades; and

wherein a wedge is formed between a plurality of channels disposed on at least one fin of a plurality of fins and a plurality of channels disposed on the slidable sleeve when at least one blade of the plurality of blades are in an expanded position.