Inertial barrier

• US 8,282,309 B2
• Filed: 11/16/2005
• Issued: 10/09/2012
• Est. Priority Date: 11/16/2005
• Status: Active Grant

• Current Assignee: Plastic Safety Systems Incorporated
• Original Assignee: Plastic Safety Systems Incorporated
• Inventors: Mettler, Charles M., Brown, Gregory H.
• Primary Examiner(s): Addie, Raymond W
• Application Number:
  US11/280,780
• Publication Number:
  US 20070110516A1
• Time in Patent Office: 2,519 Days
• Field of Search: 404/6, 404/9, 404/10, 256/1, 256/13.1, 256/59, 256/65.01, 256/65.05, 267/139, 188/374, 293/133, 248/188, 116/63.P, 116/63.C, 116/63.R, 220/4.05, 49/49
• US Class Current: 404/6
• CPC Class Codes: E01F 15/146 fixed arrangements

Abstract

An inertial barrier includes a standard size plastic container and a single size insert that is supported by a ledge inside the container for supporting different amounts of sand or other dispersible granular energy absorbing material thereon to achieve different barrier weight configurations. The insert has an axially upwardly, radially inwardly extending top wall that permits some downward flexing of the insert inside the container as the weight of the material that is placed on the insert builds up, causing the sides of the insert to expand and push radially outwardly against the container side wall, preventing the material from leaking past the insert inside the container. Axially extending ribs may be provided in the container side wall for increased strength and rigidity.

Claims

1. An inertial barrier for use in protecting a vehicle from roadway hazards comprising a plastic container having a bottom wall and open top and a side wall, a ledge extending laterally inwardly from the side wall in spaced relation from the bottom wall and open top, and an insert having sides sized and shaped to be supported by the ledge inside the container, the insert having an axially upwardly, radially inwardly extending top wall for supporting a dispersible granular energy absorbing material above the insert inside the container, wherein the container side wall includes a cylindrical upper side wall portion that is stepped laterally inwardly at discrete intervals along its height from the open top, and a generally rectangular lower side wall portion that tapers inwardly from a lowermost edge of the upper side wall portion to the bottom wall to facilitate stacking of a plurality of such containers during transit or storage, wherein the ledge is continuous and extends laterally inwardly from the generally rectangular lower side wall portion substantially to the same lateral extent around the entire periphery of the lower side wall portion and the insert has straight opposite side edges that are sized and shaped to substantially match the cross sectional shape of the lower side wall portion immediately above the ledge.

2. The inertial barrier of claim 1 wherein the top wall of the insert extends axially upwardly and radially inwardly from the sides of the insert for supporting substantially all of the material on the top wall inside the container, and the insert is made of a flexible plastic material that permits some downward flexing of the top wall inside the container as the weight of the material that is placed on the top wall of the insert builds up, causing the sides of the insert to expand and push radially outwardly against the side wall, preventing the material from leaking past the insert.

3. The inertial barrier of claim 2 wherein the top wall of the insert has a generally frustoconical shape.

4. The inertial barrier of claim 2 wherein the insert is roto-molded out of a high density polyethylene.

5. The inertial barrier of claim 2 wherein the insert has a plurality of circumferentially spaced, radially extending ribs integrally formed with the top wall to give the insert added strength and rigidity.

6. The inertial barrier of claim 1 wherein the container side wall has a plurality of circumferentially spaced, axially and inwardly extending ribs to give added strength and rigidity to the container side wall.

7. The inertial barrier of claim 6 wherein the ledge is continuous around an inner periphery of the side wall and at least some of the ribs have laterally inwardly extending upper ends contacting a bottom side of the ledge and extending substantially the full width of the ledge to provide additional support for the insert when a fill of the material is placed on top of the insert inside the container.

8. The inertial barrier of claim 1 wherein the container side wall has a plurality of circumferentially spaced, axially and inwardly extending ribs to give added strength and rigidity to the container side wall, wherein the ledge is continuous around an inner periphery of the side wall and at least some of the ribs have laterally inwardly extending upper ends in substantial alignment with the ledge to provide additional support for the insert when a fill of the material is placed on top of the insert inside the container, and wherein at least some of the axially and inwardly extending ribs progressively increase in width and depth from top to bottom.

9. The inertial barrier of claim 7 wherein at least some of the ribs extend to the bottom wall of the container.

10. The inertial barrier of claim 1 wherein the lower side wall portion immediately above the ledge is generally square with rounded corners, and the insert has straight opposite side edges and rounded corners that are sized and shaped to substantially match the cross sectional shape of the lower side wall portion immediately above the ledge.

11. The inertial barrier of claim 1 wherein the tapered lower side wall portion has circumferentially spaced reinforcing ribs, at least some of the ribs having laterally inwardly extending upper ends contacting a bottom side of the ledge and extending substantially the full width of the ledge to provide additional support for the insert when a fill of the material is placed on top of the insert inside the container.

12. An inertial barrier for protecting an errant vehicle from roadway hazards comprising a plastic container having a bottom wall and open top, and a side wall having upper and lower side wall portions, the upper side wall portion being cylindrical and stepped laterally inwardly at discrete intervals along its length from the open top to a lowermost end of the upper side wall portion to provide a plurality of laterally inwardly stepped axially extending cylindrical surfaces, and the lower side wall portion being generally rectangular in cross section and tapered axially inwardly from an uppermost end of the lower side wall portion to the bottom wall, a continuous ledge extending laterally inwardly from the lower side wall portion substantially to the same lateral extent around the entire periphery of the lower side wall portion in spaced relation from the uppermost end of the lower side wall portion and from the bottom wall, and an insert having straight opposite side edges that are sized and shaped to substantially match the cross sectional shape of the lower side wall portion immediately above the ledge so that the insert fits on the ledge for supporting a dispersible granular energy absorbing material above the insert inside the container.

13. The inertial barrier of claim 12 wherein the insert has a top wall that extends axially upwardly and radially inwardly from the insert side edges for supporting substantially all of the material on the top wall above the insert inside the container, the insert being made of a flexible plastic material that permits some downward flexing of the insert top wall inside the container as the weight of the material that is placed on the insert top wall builds up, causing the sides of the insert to expand and push radially outwardly against the side wall preventing the material from leaking past the insert inside the container.

14. The inertial barrier of claim 12 wherein the lower side wall portion has a plurality of circumferentially spaced axially and inwardly extending ribs to give added strength and rigidity to the lower side wall portion.

15. The inertial barrier of claim 14 wherein at least some of the ribs have laterally inwardly extending upper ends contacting a bottom side of the ledge and extending substantially the full width of the ledge to provide additional support for the insert when fitted on the ledge inside the container and a fill of the material is placed on top of the insert inside the container.

16. An inertial barrier for use in protecting an errant vehicle from roadway hazards comprising a plastic container having a bottom wall and open top and upper and lower side wall portions, the lower side wall portion tapering inwardly from an uppermost end to the bottom wall, and the upper side wall portion having an outwardly stepped generally rectangular non-tapered outer wall portion immediately above the uppermost end of the lower side wall portion, and a further outwardly stepped cylindrical outer wall portion immediately above the outwardly stepped generally rectangular outer wall portion to provide laterally outwardly extending flanges between the stepped cylindrical outer wall portion and the stepped generally rectangular non-tapered outer wall portion that are engageable by a generally U-shaped lifting yoke.

17. The inertial barrier of claim 16 further comprising a plurality of circumferentially spaced axially and inwardly extending ribs in the lower side wall portion to give the lower side wall portion added strength and rigidity.

18. The inertial barrier of claim 17 wherein at least some of the ribs in the lower side wall portion progressively increase in width and depth from top to bottom.

19. An inertial barrier for use in protecting a vehicle from roadway hazards comprising a plastic container having a bottom wall and open top and a side wall, a ledge extending laterally inwardly from the side wall in spaced relation from the bottom wall and open top, and an insert having sides sized and shaped to be supported by the ledge inside the container, the insert having an axially upwardly, radially inwardly extending top wall for supporting a dispersible granular energy absorbing material above the insert inside the container, wherein the container side wall includes an upper side wall portion that is stepped laterally inwardly at discrete intervals along its height from the open top, and a lower side wall portion that tapers inwardly from top to bottom to facilitate stacking of a plurality of such containers during transit or storage, and the upper side wall portion has an outwardly stepped generally rectangular non-tapered wall portion immediately above the lower side wall portion and a further outwardly extending cylindrical wall portion immediately above the stepped generally rectangular wall portion that forms laterally outwardly extending flanges immediately above the stepped generally rectangular wall portion.