Dispensing fluid from an infusion pump system

• US 8,282,601 B2
• Filed: 03/24/2011
• Issued: 10/09/2012
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc
• Inventors: Mernoe, Morten, Wenger, Mitchell, Causey, James, Kirschen, Todd
• Primary Examiner(s): KOHARSKI, CHRISTOPHER
• Application Number:
  US13/070,569
• Publication Number:
  US 20110190705A1
• Time in Patent Office: 565 Days
• Field of Search: 604/890.1, 604 65- 67, 604131-135, 604/151, 604/155
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/8212 with means or measures taken for minimising energy consumption
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of an infusion pump device may include a drive system that accurately and incrementally dispenses fluid from the pump device in a controlled manner. Particular embodiments of the drive system may include a rotational motor that is coupled to a string member, which is used to adjust a pawl relative to a ratchet body. In such circumstances, the drive system can provide a reliable and compact infusion pump device that accurately dispenses the desired volume of fluid.

Claims

1. A medical infusion pump system, comprising:

a pump device including;

a pump housing that defines a space to receive a medicine cartridge, a cap device to secure with the pump housing to enclose the medicine cartridge in the pump housing when the medicine cartridge is received in the space the of the pump housing, and a pump drive system to dispense medicine from out of the pump device, the pump drive system including;

a piston rod to advance toward the medicine cartridge and force the medicine from the pump device;

a mechanism to advance the piston rod toward the medicine cartridge, the mechanism comprising a pawl and a ratchet member, the pawl positioned to engage one or more teeth of the ratchet member, wherein the pawl is adjustable between a first position and a second position to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the medicine cartridge; and

a battery-powered motor having an output that rotates one or more full rotations to cause the pawl to adjust toward one of the first position or the second position; and

a removable controller device that is removably attachable to the pump device so that a mechanical connection and an electrical connection is formed between the pump device and the controller device, the controller device including;

control circuitry that communicates electrical signals to the pump drive system via the electrical connection, and a user interface display.

2. The medical infusion pump system of claim 1, wherein removable controller device controls the output of the motor to alternate between rotation in a first rotational direction and rotation in a second rotational direction.

3. The medical infusion pump system of claim 1, wherein the drive system further includes a bias member coupled to the pawl to drive the pawl toward the second position and move the ratchet member in the forward direction.

4. The medical infusion pump system of claim 1, wherein the piston rod of the pump drive system comprises a flexible piston rod that is advanced in a longitudinal direction by an incremental distance in response to movement of the ratchet member in the forward direction.

5. The medical infusion pump system of claim 1, wherein the pump drive system comprises a string member coupled to the output of the battery-powered motor and coupled to the pawl.

6. The medical infusion pump system of claim 5, wherein the string member is twisted by the one or more rotations of the output of the motor and thereby urges the pawl toward the reset position.

7. The medical infusion pump system of claim 5, wherein the one or more rotations by the output of the motor causes the string member to apply a tension force to the pawl.

8. The medical infusion pump system of claim 1, wherein the pawl comprises a pivotable body and the ratchet member comprises a ratchet wheel having said teeth along an outer periphery of the ratchet wheel.

9. The medical infusion pump system of claim 5, wherein the string member comprises braided filaments that are braided around a centrally disposed thin wire.

10. The medical infusion pump system of claim 9, wherein the braided filaments of the string member generate a tension force to adjust the pawl when the string member is twisted by the one or more rotations of the output of the motor.

11. The medical infusion pump system of claim 5, wherein the string member is arranged in a loop around two or more guide structures.

12. The medical infusion pump system of claim 11, wherein the loop is shortened in length when the string member is twisted by the one or more rotations of the motor.

13. The medical infusion pump system of claim 11, wherein at least one of the guide structures is fixedly positioned relative to the rotational motor.

14. The medical infusion pump system of claim 11, wherein at least one of the guide structures is fixedly positioned relative to the pawl.

15. The medical infusion pump system of claim 11, wherein the one or more rotations by the motor causes a portion of the string member between the rotational motor and the guide structures to be twisted.

16. The medical infusion pump system of claim 5, wherein the string member comprises a flexible member capable of transmitting a tension force.

17. The medical infusion pump system of claim 11, wherein the flexible member is selected from the group consisting of a braided filament structure, a monofilament string structure, and a tape structure.

18. The medical infusion pump system of claim 1, wherein the cap device is an external cap device that covers an opening defined by the pump housing.

19. The medical infusion pump system of claim 1, wherein the cap device includes a penetration member that penetrates the medicine cartridge when the medicine cartridge is received in the space of the pump housing.