Variable stiffness heating catheter

• US 8,282,677 B2
• Filed: 01/11/2010
• Issued: 10/09/2012
• Est. Priority Date: 03/24/1999
• Status: Expired due to Fees

• Current Assignee: Micrus Corporation (Johnson & Johnson)
• Original Assignee: Micrus Corporation (Johnson & Johnson)
• Inventors: O'Connor, Michael J., Ferrera, David A., Connors, Matthew
• Primary Examiner(s): FARAH, AHMED M
• Application Number:
  US12/685,637
• Publication Number:
  US 20100114270A1
• Time in Patent Office: 1,002 Days
• Field of Search: 607 96-103, 607/113, 607/115, 607/116, 606/7, 606 13- 16, 606 27- 49
• US Class Current: 607/113
• CPC Class Codes: A61B 18/24 with a catheter A61B18/26, A61B18/28 take precedence
• CPC Class Codes: A61M 2025/0064 which become stiffer or softer when heated
• CPC Class Codes: A61M 25/00 Catheters; Hollow probes dilators A61M29/00; peritoneal catheters A61M1/285; tracheal tubes A61M16/04; for drainage A61M27/00; for uterus, vagina or rectum A61M31/00 ; for measuring or testing A61B; materials for catheters A61L29/00
• CPC Class Codes: A61M 25/0051 made from fenestrated or weakened tubing layer
• CPC Class Codes: A61M 25/0053 having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid

Abstract

The variable stiffness heating catheter includes a heating catheter shaft including at least one electrically conductive member, a reinforcing tube with apertures formed around the surface of the reinforcing tube, and at least one coaxial outer layer of a polymer, metal, or both for providing desired variations in stiffness along at least a portion of the length of the shaft. The apertures can be formed as axial or helical slits in the surface of the reinforcing tube, and the reinforcing tube can also be formed to be tapered at the point where the apertures are formed in the reinforcing tube to provide a heating catheter that is torqueable and pushable at the proximal end, yet soft and flexible at the distal end.

Claims

1. A variable stiffness heating catheter for use in interventional vascular therapy, comprising:

a heating catheter shaft having a proximal end and a distal end, said heating catheter shaft including at least one electrically conductive member having a proximal end and a distal end;

a reinforcing tube having a proximal portion and a distal portion, the reinforcing tube surrounding said at least one electrically conductive member, and said reinforcing tube having a surface defining a plurality of groups of axially oriented apertures configured to provide variations in stiffness along a length of the heating catheter shaft, each of said groups of axially oriented apertures including a plurality of axially aligned round holes; and

at least one outer coaxial sheath over at least a portion of said at least one electrically conductive member and said reinforcing tube and covering said plurality of apertures of said reinforcing tube.

2. The variable stiffness heating catheter of claim 1, wherein each of said plurality of groups of axially oriented apertures includes a plurality of apertures arranged in a pattern of a varying density.

3. The variable stiffness heating catheter of claim 1, wherein each of said plurality of groups of axially oriented apertures are laterally aligned with others of said plurality of groups of axially oriented apertures.

4. The variable stiffness heating catheter of claim 1, wherein a plurality of alternating ones of said plurality of groups of axially oriented apertures are laterally aligned with others of said alternating ones of said plurality of groups of axially oriented apertures.

5. The variable stiffness heating catheter of claim 1, wherein the outer surface of the reinforcing tube is tapered along a length of the reinforcing tube.

6. The variable stiffness heating catheter of claim 1, wherein said plurality of groups of axially oriented apertures in said reinforcing tube are disposed at the distal portion of said reinforcing tube.

7. The variable stiffness heating catheter of claim 1, wherein said outer coaxial sheath is formed from a material selected from the group consisting of a polymer, metal, or a combination thereof.

8. The variable stiffness heating catheter of claim 1, wherein said outer coaxial sheath is formed from a heat shrink polymeric material.

9. The variable stiffness heating catheter of claim 1, wherein said outer coaxial sheath is formed from a polymer selected from the group consisting of polyethylene, polytetrafluoroethylene, polyethylene terephthalate, polyetherethylketone, and polyphenylenesulfide.