Thermally balanced via

• US 8,283,778 B2
• Filed: 02/16/2007
• Issued: 10/09/2012
• Est. Priority Date: 06/14/2005
• Status: Active Grant

• Current Assignee: Cufer Asset Ltd LLC (Intellectual Ventures LLC)
• Original Assignee: Cufer Asset Ltd LLC (Intellectual Ventures LLC)
• Inventors: Trezza, John
• Primary Examiner(s): Im, Junghwa M
• Application Number:
  US11/675,746
• Publication Number:
  US 20070158839A1
• Time in Patent Office: 2,062 Days
• Field of Search: 257/734, 257/775, 257/776, 257/621, 257/773, 257/E21.508, 257/E21.597, 438/652, 438/667, 438/674, 438/598
• US Class Current: 257/734
• CPC Class Codes: H01L 21/6835 using temporarily an auxiliary support
• CPC Class Codes: H01L 21/6836 Wafer tapes, e.g. grinding or dicing support tapes adhesive tapes in general C09J7/20
• CPC Class Codes: H01L 21/76898 formed through a semiconductor substrate
• CPC Class Codes: H01L 2221/68327 used during dicing or grinding
• CPC Class Codes: H01L 2221/6834 used to protect an active side of a device or wafer
• CPC Class Codes: H01L 2221/68359 used as a support during manufacture of interconnect decals or build up layers
• CPC Class Codes: H01L 2221/68363 used in a transfer process involving transfer directly from an origin substrate to a target substrate without use of an intermediate handle substrate
• CPC Class Codes: H01L 2223/6616 Vertical connections, e.g. vias
• CPC Class Codes: H01L 2224/05001 Internal layers
• CPC Class Codes: H01L 2224/05022 the internal layer being at least partially embedded in the surface
• CPC Class Codes: H01L 2224/05023 the whole internal layer protruding from the surface
• CPC Class Codes: H01L 2224/05026 the internal layer being disposed in a recess of the surface
• CPC Class Codes: H01L 2224/05027 the internal layer extending out of an opening
• CPC Class Codes: H01L 2224/0508 being stacked
• CPC Class Codes: H01L 2224/05147 Copper [Cu] as principal constituent
• CPC Class Codes: H01L 2224/05568 the whole external layer protruding from the surface
• CPC Class Codes: H01L 2224/05572 the external layer extending out of an opening
• CPC Class Codes: H01L 2224/05573 Single external layer
• CPC Class Codes: H01L 2224/05644 Gold [Au] as principal constituent
• CPC Class Codes: H01L 2224/05655 Nickel [Ni] as principal constituent
• CPC Class Codes: H01L 2224/05664 : Palladium [Pd] as principal constituent
• CPC Class Codes: H01L 2224/05666 : Titanium [Ti] as principal constituent
• CPC Class Codes: H01L 2224/0615 : Mirror array, i.e. array having only a reflection symmetry, i.e. bilateral symmetry
• CPC Class Codes: H01L 2224/1147 : using a lift-off mask
• CPC Class Codes: H01L 2224/13012 : in top view
• CPC Class Codes: H01L 2224/13099 : Material
• CPC Class Codes: H01L 2224/13147 : Copper [Cu] as principal constituent
• CPC Class Codes: H01L 2224/13609 : Indium [In] as principal constituent
• CPC Class Codes: H01L 2224/16 : of an individual bump connector
• CPC Class Codes: H01L 2224/75305 : comprising protrusions
• CPC Class Codes: H01L 2224/81193 : wherein the bump connectors are disposed on both the semiconductor or solid-state body and another item or body to be connected to the semiconductor or solid-state body
• CPC Class Codes: H01L 2224/8121 : using a reflow oven
• CPC Class Codes: H01L 2224/81815 : Reflow soldering
• CPC Class Codes: H01L 2225/06513 : Bump or bump-like direct electrical connections between devices, e.g. flip-chip connection, solder bumps
• CPC Class Codes: H01L 2225/06524 : Electrical connections formed on device or on substrate, e.g. a deposited or grown layer
• CPC Class Codes: H01L 2225/06527 : Special adaptation of electrical connections, e.g. rewiring, engineering changes, pressure contacts, layout
• CPC Class Codes: H01L 2225/06541 : Conductive via connections through the device, e.g. vertical interconnects, through silicon via [TSV] manufacturing via connections per se H01L21/76898
• CPC Class Codes: H01L 2225/06589 : Thermal management, e.g. cooling
• CPC Class Codes: H01L 2225/06593 : Mounting aids permanently on device; arrangements for alignment use of temporary supports H01L21/6835
• CPC Class Codes: H01L 2225/06596 : Structural arrangements for testing testing or measuring during manufacture or treatment H01L22/00; testing electrical properties or locating electrical faults G01R31/00
• CPC Class Codes: H01L 23/427 : Cooling by change of state, e.g. use of heat pipes by liquefied gas H01L23/445
• CPC Class Codes: H01L 23/48 : Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
• CPC Class Codes: H01L 23/481 : Internal lead connections, e.g. via connections, feedthrough structures
• CPC Class Codes: H01L 23/49827 : Via connections through the substrates, e.g. pins going through the substrate, coaxial cables H01L23/49822, H01L23/49833, H01L23/4985, H01L23/49861 take precedence
• CPC Class Codes: H01L 23/552 : Protection against radiation, e.g. light or electromagnetic waves
• CPC Class Codes: H01L 24/05 : of an individual bonding area
• CPC Class Codes: H01L 24/11 : Manufacturing methods for bumps on insulating substrates H01L21/4853
• CPC Class Codes: H01L 24/13 : of an individual bump connector
• CPC Class Codes: H01L 24/75 : Apparatus for connecting with bump connectors or layer connectors
• CPC Class Codes: H01L 24/81 : using a bump connector
• CPC Class Codes: H01L 25/0652 : the devices being arranged next and on each other, i.e. mixed assemblies
• CPC Class Codes: H01L 25/0657 : Stacked arrangements of devices
• CPC Class Codes: H01L 25/50 : Multistep manufacturing processes of assemblies consisting of devices, each device being of a type provided for in group H01L27/00 or H01L29/00 H01L21/50 takes precedence
• CPC Class Codes: H01L 2924/00 : Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/00014 : the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/01004 : Beryllium [Be]
• CPC Class Codes: H01L 2924/01005 : Boron [B]
• CPC Class Codes: H01L 2924/01006 : Carbon [C]
• CPC Class Codes: H01L 2924/01012 : Magnesium [Mg]
• CPC Class Codes: H01L 2924/01013 : Aluminum [Al]
• CPC Class Codes: H01L 2924/01015 : Phosphorus [P]
• CPC Class Codes: H01L 2924/01018 : Argon [Ar]
• CPC Class Codes: H01L 2924/01022 : Titanium [Ti]
• CPC Class Codes: H01L 2924/01023 : Vanadium [V]
• CPC Class Codes: H01L 2924/01024 : Chromium [Cr]
• CPC Class Codes: H01L 2924/01025 : Manganese [Mn]
• CPC Class Codes: H01L 2924/01027 : Cobalt [Co]
• CPC Class Codes: H01L 2924/01029 : Copper [Cu]
• CPC Class Codes: H01L 2924/0103 : Zinc [Zn]
• CPC Class Codes: H01L 2924/01032 : Germanium [Ge]
• CPC Class Codes: H01L 2924/01033 : Arsenic [As]
• CPC Class Codes: H01L 2924/01042 : Molybdenum [Mo]
• CPC Class Codes: H01L 2924/01046 : Palladium [Pd]
• CPC Class Codes: H01L 2924/01047 : Silver [Ag]
• CPC Class Codes: H01L 2924/01049 : Indium [In]
• CPC Class Codes: H01L 2924/0105 : Tin [Sn]
• CPC Class Codes: H01L 2924/01051 : Antimony [Sb]
• CPC Class Codes: H01L 2924/01061 : Promethium [Pm]
• CPC Class Codes: H01L 2924/01073 : Tantalum [Ta]
• CPC Class Codes: H01L 2924/01074 : Tungsten [W]
• CPC Class Codes: H01L 2924/01075 : Rhenium [Re]
• CPC Class Codes: H01L 2924/01078 : Platinum [Pt]
• CPC Class Codes: H01L 2924/01079 : Gold [Au]
• CPC Class Codes: H01L 2924/01082 : Lead [Pb]
• CPC Class Codes: H01L 2924/014 : Solder alloys
• CPC Class Codes: H01L 2924/04953 : TaN
• CPC Class Codes: H01L 2924/09701 : Low temperature co-fired ceramic [LTCC]
• CPC Class Codes: H01L 2924/10253 : Silicon [Si]
• CPC Class Codes: H01L 2924/10329 : Gallium arsenide [GaAs]
• CPC Class Codes: H01L 2924/14 : Integrated circuits
• CPC Class Codes: H01L 2924/19041 : being a capacitor
• CPC Class Codes: H01L 2924/19043 : being a resistor
• CPC Class Codes: H01L 2924/30105 : Capacitance
• CPC Class Codes: H01L 2924/3011 : Impedance
• CPC Class Codes: H01L 2924/3025 : Electromagnetic shielding
• CPC Class Codes: Y10T 428/24174 : including sheet or component perpendicular to plane of web or sheet

Abstract

A chip has a wafer portion of a first coefficient of thermal expansion, the wafer portion including at least one via defined by a peripheral sidewall, an insulating region having second average coefficient of thermal expansion, located within the via and covering at least a portion of the peripheral sidewall to a first thickness, a metallic region having a third average coefficient of thermal expansion, located within the via and covering the insulator to a second thickness, the first thickness and second thickness being selected such that expansion of the combination of the insulator and the metal due to heat will match the expansion of the wafer portion as a result of the combined effect of the first and second thicknesses and their respective second and third average coefficients of thermal expansion.

Claims

1. A chip, comprising:

a wafer portion having a first average coefficient of thermal expansion, wherein the wafer portion includes a via defined by a peripheral sidewall;

an insulating region having a second average coefficient of thermal expansion, wherein the insulating region is located within the via and covers at least a portion of the peripheral sidewall to a first thickness; and

a metallic region having a third average coefficient of thermal expansion, wherein the metallic region is located within the via and covers the insulating region to a second thickness;

wherein the first thickness and the second thickness are such that an average coefficient of thermal expansion of the combination of the insulating region and the metallic region substantially matches the first average coefficient of thermal expansion of the wafer portion as a result of the combined effect of the first and second thicknesses and their respective second and third average coefficients of thermal expansion.

2. The chip of claim 1, wherein the wafer portion comprises silicon.

3. The chip of claim 2, wherein the second average coefficient of thermal expansion is between about 1 ppm and about 2.5 ppm.

4. The chip of claim 2, wherein the third average coefficient of thermal expansion is about 17 ppm.

5. The chip of claim 1, wherein the insulating region comprises an oxide.

6. The chip of claim 5, wherein the metallic region comprises one of copper or an alloy.

7. The chip of claim 5, wherein the third coefficient of thermal expansion is about 17 ppm.

8. The chip of claim 1, wherein the metallic region comprises one of copper or an alloy.

9. The chip of claim 1, wherein the first average coefficient of thermal expansion is about 2.5 ppm.

10. The chip of claim 1, wherein the third average coefficient of thermal expansion is about 17 ppm.

11. A device comprising at least one chip, wherein the at least one chip comprises:

a wafer portion having a first thermal expansion coefficient, wherein the wafer portion includes a via defined by a peripheral sidewall;

an insulating region having a second thermal expansion coefficient, wherein the insulating region is located within the via and covers at least a portion of the peripheral sidewall to a first thickness; and

a metallic region having a third thermal expansion coefficient, wherein the metallic region is located within the via and covers the insulation region to a second thickness;

wherein the first thickness and the second thickness are such that an average coefficient of thermal expansion of the combination of the insulating region and the metallic region substantially matches the first thermal expansion coefficient of the wafer portion.

12. The device of claim 11, wherein the wafer portion comprises silicon.

13. The device of claim 11, wherein the second average coefficient of thermal expansion is between about 1 ppm and about 2.5 ppm.

14. The device of claim 11, wherein the third average coefficient of thermal expansion is about 17 ppm.

15. The device of claim 11, wherein the insulating region comprises an oxide.

16. The device of claim 11, wherein the first average coefficient of thermal expansion is about 2.5 ppm.

17. A method of manufacturing a chip, wherein the chip comprises a wafer portion having a first average coefficient of thermal expansion, the method comprising:

forming a via defined by a peripheral sidewall;

forming an insulating region having a second average coefficient of thermal expansion, wherein the insulating region is located within the via and covers at least a portion of the peripheral sidewall to a first thickness; and

forming a metallic region having a third average coefficient of thermal expansion, wherein the metallic region is located within the via and covers the insulating region to a second thickness;

wherein the first thickness and the second thickness are such that an average coefficient of thermal expansion of the combination of the insulating region and the metallic region substantially matches the first average coefficient of thermal expansion of the wafer portion as a result of the combined effect of the first and second thicknesses and their respective second and third average coefficients of thermal expansion.

18. The method of claim 17, further comprising selecting an insulating material for the insulating region, wherein the insulating material is selected to have the second average coefficient of thermal expansion between about 1 ppm and about 2.5 ppm.

19. The method of claim 17, further comprising selecting a metallic material for the metallic region, wherein the metallic material is selected to have the third average coefficient of thermal expansion of about 17 ppm.

20. The method of claim 17, further comprising selecting a wafer material for the wafer region, wherein the wafer material is selected to have the first average coefficient of thermal expansion of about 2.5 ppm.