Protective device for an electrical supply facility

• US 8,289,664 B2
• Filed: 03/08/2010
• Issued: 10/16/2012
• Est. Priority Date: 03/08/2010
• Status: Active Grant

• Current Assignee: Pass & Seymour Incorporated (Legrand SA)
• Original Assignee: Pass & Seymour Incorporated (Legrand SA)
• Inventors: Haines, Joshua P., Morgan, Kent R., Mueller, Brian
• Primary Examiner(s): Jackson, Stephen W
• Assistant Examiner(s): WILLOUGHBY, TERRENCE RONIQUE
• Application Number:
  US12/719,397
• Publication Number:
  US 20110216451A1
• Time in Patent Office: 953 Days
• Field of Search: None
• US Class Current: 361/42
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

The present invention is directed to a protective device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load. The electrical distribution system includes at least one line hot conductor, a line neutral conductor, and a line ground conductor. The line neutral conductor is connected to the line ground conductor at a termination point in the electrical distribution system. The electrical load includes at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprises a conditioning circuit configured to monitor a differential current flowing through the plurality of line termination elements and configured to generate a conditioning signal in response thereto. The conditioning signal propagates in a path formed by the line neutral conductor and the line ground conductor to thereby reduce a differential current propagating in the at least one line hot conductor and the line neutral conductor. The conditioning circuit also is configured to neutralize a substantial portion of a current associated with a non-fault related electrical perturbation.

Claims

1. A protective device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the electrical distribution system including at least one line hot conductor, a line neutral conductor, and a line ground conductor, the line neutral conductor being connected to the line ground conductor at a termination point in the electrical distribution system, the electrical load including at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements including at least one line hot termination element configured to terminate the at least one line hot conductor and a line neutral termination element configured to terminate the line neutral conductor, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power provided by the source of electrical power to the protective device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements being configured to terminate the at least one load hot conductor and the load neutral conductor, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load;

a conditioning circuit configured to monitor a differential current flowing through the plurality of line termination elements and configured to generate a conditioning signal in response thereto, the conditioning signal propagating in a path formed by the line neutral conductor and the line ground conductor to thereby reduce a differential current propagating in the at least one line hot conductor and the line neutral conductor, the conditioning circuit also being configured to neutralize a substantial portion of a current associated with a non-fault related electrical perturbation;

a fault detection circuit configured to detect at least one fault related electrical perturbation propagating in the electrical distribution system; and

a circuit interrupter mechanism coupled to the fault detection circuit, the circuit interrupter mechanism being configured to interrupt electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a tripped state and establish electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a reset state.

2. The device of claim 1, wherein the fault detection circuit includes a ground fault detection circuit configured to detect a ground fault condition in the electrical distribution system.

3. The device of claim 2, wherein the ground fault condition is greater than or equal to about 6 mA.

4. The device of claim 2, wherein the ground fault condition is greater than or equal to about 20 mA.

5. The device of claim 1, wherein the conditioning circuit is responsive to a signal from the fault detection circuit.

6. The device of claim 1, wherein the conditioning circuit provides a fault sensor signal to the ground fault detection circuit.

7. The device of claim 6, wherein the fault sensor signal is provided by a regulated voltage source coupled to a fixed resistor.

8. The device of claim 6, wherein the fault sensor signal is a differential signal.

9. The device of claim 1, wherein the conditioning circuit is coupled to at least one toroidal transformer, the at least one toroidal transformer being configured to sense the differential current flowing through the plurality of line termination elements.

10. The device of claim 1, wherein the conditioning circuit is coupled to a differential transformer, the fault detection circuit being not configured to receive signal from the differential transformer.

11. The device of claim 1, wherein the fault detection circuit is desensitized by the conditioning signal.

12. The device of claim 1, wherein the non-fault related electrical perturbation includes a voltage drop in the line neutral conductor.

13. The device of claim 12, wherein the current flowing through the power input mechanism includes a component that is a function of the voltage drop.

14. The device of claim 1, wherein the at least one fault related electrical perturbation is related to a ground fault or a ground discontinuity.

15. The device of claim 1, wherein a ground continuity monitor is coupled to the conditioning circuit.

16. The device of claim 1, wherein the fault detection circuit includes a ground continuity monitor that is configured to have a fault-indicative threshold, the fault indicative threshold being regulated by a magnitude of a current flowing through the electrical load.

17. The device of claim 1, wherein the fault detection circuit includes a ground continuity monitor that it is substantially insensitive to the differential current flowing through the plurality of line termination elements.

18. The device of claim 1, further comprising a control circuit coupled to the conditioning circuit, the fault detection circuit, and the circuit interrupter mechanism, the control circuit being configured to provide timing and control signaling in response to a plurality of sensor circuits.

19. The device of claim 18, wherein the plurality of sensor circuits include a zero cross detector.

20. The device of claim 18, wherein the plurality of sensor circuits include a peak detector.

21. The device of claim 18, wherein the plurality of sensor circuits include a ground continuity monitor.

22. The device of claim 18, wherein the plurality of sensor circuits include a current sense amplifier.

23. The device of claim 18, wherein the control circuit includes digital circuitry.

24. The device of claim 18, wherein the control circuit includes analog circuitry.

25. The device of claim 18, further comprising at least one interface circuit coupled between the control circuit and the electric load, the at least one interface circuit being configured to monitor a state of the electrical load.

26. The device of claim 25, wherein the at least one interface circuit is configured to transmit a load status signal having first predetermined transmission characteristics to the electrical load and receive a return load status signal having second predetermined transmission characteristics from the electrical load.

27. The device of claim 26, wherein an operational state of the electrical load is determined by comparing the first predetermined transmission characteristics with the second predetermined transmission characteristics.

28. The device of claim 27, wherein the second predetermined transmission characteristics include a frequency characteristic and a voltage characteristic.

29. The device of claim 1, wherein the conditioning signal is generated by the conditioning circuit in response to a differential current corresponding to a ground fault condition or a simulated ground fault condition, the differential current corresponding to the ground fault condition or the simulated ground fault condition being substantially nullified from the differential current.

30. The device of claim 1, wherein the magnitude of the conditioning signal is proportional to a ground fault condition or a simulated ground fault condition.

31. The device of claim 30, wherein the simulated ground fault condition is a current flow associated with a background circuit.

32. The device of claim 30, wherein the simulated ground fault condition is generated by a self test circuit.

33. The device of claim 32, wherein the simulated ground fault condition includes a simulated grounded neutral fault condition.

34. The device of claim 32, wherein the conditioning circuit is deactivated during a self-test.

35. The device of claim 34, wherein the conditioning circuit is deactivated only when the circuit interrupter mechanism is in the tripped state.

36. The device of claim 1, further including a reverse polarity circuit capable of detecting a reverse polarity condition, wherein the reverse polarity circuit couples the conditioning circuit to the line hot termination to which the line neutral conductor has been connected.

37. The device of claim 1, wherein the power input mechanism includes a plug element that aligns the plurality of line termination elements and the line ground termination element in a predetermined arrangement, the plurality of line termination elements and the line ground termination element being configured to mate with a receptacle provided by the electrical distribution system, the source of electrical power being coupled to the protective device when the receptacle and the input plug are in a mated relationship.

38. The device of claim 37, wherein the power input mechanism includes a cord set, the plug element being disposed at the terminus of the cord set.

39. The device of claim 1, wherein the power output mechanism includes an output connector that aligns the plurality of load termination elements and the load ground termination element in a predetermined arrangement, the load being provided with an input connector such that the plurality of load termination elements and the load ground termination element are connected to the load when the output connector and the input connector are in a mated relationship.

40. The device of claim 39, wherein the power output mechanism includes a cord set, the output connector being disposed at the terminus of the cord set.

41. An electrical interfacing device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the source of electrical power including at least one line hot conductor, a line neutral conductor, and a line ground conductor, the line neutral conductor being connected to the line ground conductor at a termination point in the electrical distribution system, the electrical load including at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements being configured to terminate the at least one line hot conductor and the line neutral conductor, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power provided by the source of electrical power to the protective device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements being configured to terminate the at least one load hot conductor and the load neutral conductor, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load; and

a conditioning circuit coupled to the power input mechanism and configured to direct a circulating current onto the line neutral conductor, the line neutral conductor and the line ground conductor comprising a negative feedback loop, the circulating current substantially conforming to a waveshape of a ground fault current propagating in the electric load, the waveshape of the ground fault current not being predetermined.

42. The device of claim 41, wherein the conditioning circuit includes a current sensor configured to generate a sensor signal based on a differential current propagating in the plurality of line termination elements.

43. The device of claim 42, wherein the current sensor comprises a differential transformer that is coupled to the at least one line hot conductor and the line neutral conductor.

44. The device of claim 43, wherein the negative feedback loop includes a conditioning output circuit coupled to the line neutral conductor at a position upstream of the differential transformer.

45. The device of claim 42, wherein the current sensor is coupled to the line neutral conductor at a position downstream from the conditioning output circuit.

46. The device of claim 41, wherein a magnitude of the circulating current is at least a portion of a magnitude of the ground fault current.

47. The device of claim 41, wherein the negative feedback loop includes a conditioning output circuit having a switch element configured to couple the conditioning circuit to the line neutral conductor in response to a predetermined command.

48. The device of claim 47, wherein the conditioning output circuit includes an amplifier circuit, the amplifier circuit becoming saturated in response to a fault signal or a simulated fault signal if the negative feedback loop is open circuited.

49. The device of claim 41, wherein the negative feedback loop includes a conditioning output circuit having a tri-state gate circuit element configured to couple the conditioning circuit to the line neutral conductor in response to a predetermined command.

50. The device of claim 41, wherein an output of the conditioning circuit increases in response to a discontinuity in the negative feedback loop.

51. The device of claim 41, wherein a magnitude of the circulating current is substantially identical to a magnitude of the ground fault current.

52. The device of claim 41, wherein the conditioning circuit includes a current sensor and an amplification element, the amplification element further including at least two amplifier stages that are not coupled with a coupling capacitor.

53. The device of claim 41, wherein the circulating current is substantially identical to the ground fault current, the ground fault current including a noise component.

54. An electrical interfacing device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the source of electrical power including at least one line hot conductor, a line neutral conductor, and a line ground conductor, the line neutral conductor being connected to the line ground conductor at a termination point in the electrical distribution system, the electrical load including at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements being configured to terminate the at least one line hot conductor and the line neutral conductor, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power provided by the source of electrical power to the protective device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements being configured to terminate the at least one load hot conductor and the load neutral conductor, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load; and

a conditioning circuit including a current sensor coupled to a current source, the current sensor providing a sensor output signal based on a differential current propagating through the plurality of line termination elements, the current source being coupled to the line neutral conductor and the line ground conductor to form an electrical loop, the current source being configured to direct a circulating current into the electrical loop, the circulating current being based on the sensor output signal, the circulating current being configured to substantially cancel at least a portion of the differential current propagating in the at least one line hot conductor and the line neutral conductor.

55. The device of claim 54, wherein the current sensor includes a differential transformer.

56. The device of claim 55, wherein the current source comprises a voltage source and a resistor.

57. The device of claim 56, further including a ground continuity monitor coupled to the voltage source wherein a voltage greater than a predetermined threshold at the voltage source is indicative of an electrical discontinuity in the electrical loop.

58. The device of claim 57, further including a simulated ground fault network coupled to the differential transformer that causes the voltage source to generate a background signal that the ground continuity monitor is able to detect.

59. The device of claim 54, further including a self test circuit coupled to the conditioning circuit, the self test circuit being configured to generate a test signal, the current source being configured to generate a response signal in response to the test signal absent an end of life condition in the conditioning circuit, the self test circuit being configured to decouple the plurality of line termination elements from the plurality of load termination elements absent the response signal.

60. The device of claim 59, further including a ground continuity monitor coupled to the conditioning circuit, the ground continuity monitor being configured to generate a secondary response signal in response to the response signal absent an end of life condition in the ground continuity monitor, the self test circuit being configured to decouple the plurality of line termination elements from the plurality of load termination elements absent the secondary response signal.

61. The device of claim 60, further comprising a ground fault detector coupled to the conditioning circuit, the ground fault detector being configured to generate a tertiary response signal in response to the response signal absent an end of life condition in the ground fault detector, the self test circuit being configured to decouple the plurality of line termination elements from the plurality of load termination elements absent the tertiary response signal.

62. The device of claim 59, further comprising a ground fault detector coupled to the conditioning circuit, the ground fault detector being configured to generate a secondary response signal in response to the response signal absent an end of life condition in the ground fault detector, the self test circuit being configured to decouple the plurality of line termination elements from the plurality of load termination elements absent the secondary response signal.

63. The device of claim 59, wherein the test signal is a simulated ground fault signal.

64. The device of claim 63, wherein the simulated ground fault signal is a simulated grounded neutral fault signal.

65. An electrical interfacing device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the source of electrical power including at least one line hot conductor, a line neutral conductor, and a line ground conductor, the line neutral conductor being connected to the line ground conductor at a termination point in the electrical distribution system, the electrical load including at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements being configured to terminate the at least one line hot conductor and the line neutral conductor, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power provided by the source of electrical power to the protective device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements being configured to terminate the at least one load hot conductor and the load neutral conductor, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load;

a timing circuit configured to provide a timing delay signal after a predetermined time period elapses after the source of electrical power is coupled to the power input mechanism;

a conditioning circuit including a current sensor coupled to a current source, the current sensor providing a sensor output signal based on a differential current propagating through the plurality of line termination elements, the current source being coupled to the line neutral conductor and the line ground conductor to form an electrical loop, the current source being configured to direct a circulating current into the electrical loop in response to the timing delay signal, the circulating current being based on the sensor output signal, the circulating current being configured to substantially cancel at least a portion of the differential current propagating through the at least one line hot conductor and the line neutral conductor; and

a circuit interrupter mechanism configured to interrupt electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a tripped state and establish electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a reset state after the timing delay signal has been provided by the timing circuit.

66. The device of claim 65, further comprising a power supply coupled to the plurality of line termination elements, the power supply providing a predetermined DC output voltage to the conditioning circuit before the predetermined time period elapses.

67. The device of claim 66, wherein the power supply is an isolated power supply.

68. The device of claim 65, further comprising a reversing switch that selectively couples an output of the conditioning circuit to a line neutral termination element of the plurality of line termination elements.

69. The device of claim 65, further comprising a neutral coupling circuit coupled to an output of the conditioning circuit, the neutral coupling circuit being configured to selectively couple the output of the conditioning circuit to the line neutral conductor at a location upstream of the current sensor.

70. A protective device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the source of electrical power including at least one line hot conductor, a line neutral conductor, and a line ground conductor, the line neutral conductor being connected to the line ground conductor at a termination point in the electrical distribution system, the electrical load including at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements being configured to terminate the at least one line hot conductor and the line neutral conductor, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power provided by the source of electrical power to the protective device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements being configured to terminate the at least one load hot conductor and the load neutral conductor, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load;

a conditioning circuit configured to monitor a differential current flowing through the plurality of line termination elements and configured to generate a conditioning signal after a predetermined time has elapsed in response to the differential current, the conditioning signal propagating in a path formed by the line neutral conductor and the line ground conductor to thereby reduce a differential current propagating in the at least one line hot conductor and the line neutral conductor, the conditioning circuit also being configured to neutralize a substantial portion of a current associated with a non-fault related electrical perturbation.