Method for determining refrigerant charge

• US 8,290,722 B2
• Filed: 12/20/2006
• Issued: 10/16/2012
• Est. Priority Date: 12/20/2006
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Schuster, Don A., Das, Sathish R., Keller, Frederick J. Jr.
• Primary Examiner(s): Cosimano, Edward
• Application Number:
  US12/519,640
• Publication Number:
  US 20100088046A1
• Time in Patent Office: 2,127 Days
• Field of Search: 62/56, 621/15, 621/25, 734/321, 738/658, 738/659, 738/663, 340/500, 340/540, 340/603, 340/612, 340/614, 340/626, 340/679, 702/1, 702/33, 702/34, 702/50, 702/55, 702/127, 702/182, 702/183, 702/187, 702/189, 708/100, 708/105, 708/200
• US Class Current: 702/55
• CPC Class Codes: F25B 2500/19 Calculation of parameters
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/195 of the condenser
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence

Abstract

A method for determining the adequacy of the refrigerant charge in an air conditioning system based upon both the instantaneous degree of subcooling present in the liquid refrigerant in the refrigerant line at a location whereat only liquid refrigerant is present and a calculated average subcooling value based upon accumulated instantaneous subcooling values. The adequacy of the refrigerant charge in the system may be indicated by an alert indicating “check charge” or by a series of lights including a first indicator light indicating that the refrigerant charge is low, a second indicator light indicating that the refrigerant charge is high, and a third indicator light indicating that the refrigerant charge is correct.

Claims

1. A method for indicating the level of refrigerant charge in a refrigerant vapor compression system having a compressor, a condenser coil, an expansion device and an evaporator coil connected in serial relationship in refrigerant flow circuit, comprising the steps of

sensing the pressure of the refrigerant at a location in the refrigerant flow circuit whereat the refrigerant is near or above normally full charge in a liquid state only and generating a first signal indicative of the sensed refrigerant pressure;

sensing the temperature of the refrigerant at the same location in the refrigerant flow circuit and generating a second signal indicative of the sensed refrigerant temperature;

calculating in real-time an instantaneous value for the degrees of subcooling present based upon the sensed refrigerant pressure and the sensed refrigerant temperature;

storing the calculated instantaneous value for the degrees of subcooling in a dedicated data location associated with the sensed refrigerant temperature;

accumulating the calculated instantaneous value for the degrees of subcooling associated with each respective sensed refrigerant temperature within the respective data location associated with the respective sensed refrigerant temperature;

calculating an average value for the degrees of subcooling present based upon the accumulated instantaneous values for the degrees of subcooling;

determining a system refrigerant charge status based upon a consideration of both the instantaneous value for the degree of subcooling and the average value for the degree of subcooling;

outputting an indication of the system refrigerant charge status.

2. A method as recited in claim 1 wherein the step of sensing the pressure of the refrigerant at a location in the refrigerant flow circuit whereat the refrigerant is in a liquid state only comprises sensing the pressure of the refrigerant leaving the condenser coil.

3. A method as recited in claim 1 wherein the step of sensing the temperature of the refrigerant at a location in the refrigerant flow circuit whereat the refrigerant is in a liquid state only comprises sensing the temperature of the refrigerant at a location downstream with respect to refrigerant flow of the condenser coil and upstream with respect to refrigerant flow of the expansion device.

4. A method as set forth in claim 1 wherein the step of determining a system refrigerant charge status includes the steps of:

determining whether the instantaneous subcooling value is within a first degrees of tolerance of a first target subcooling value; and

determining whether the average subcooling value is within a second degrees of tolerance of a second target subcooling value.

5. A method as set forth in claim 4 wherein the first degrees of tolerance exceeds the second degrees of tolerance.

6. A method as set forth in claim 4 wherein the first subcooling target and the second subcooling target are the same degrees of subcooling.

7. A method as set forth in claim 1 wherein the step of outputting an indication of refrigerant charge status comprises indicating that the refrigerant charge should be checked.

8. A method as set forth in claim 7 further comprising outputting an indication of refrigerant charge status indicating that the refrigerant charge should be checked if both the instantaneous subcooling value is greater than an instantaneous subcooling target value plus a first degrees of tolerance and the average subcooling value is greater than an average subcooling target value plus a second degrees of tolerance.

9. A method as set forth in claim 7 further comprising outputting an indication of refrigerant charge status indicating that the refrigerant charge should be checked if the average subcooling value is less than the average subcooling target value minus the second degrees of tolerance.

10. A method as set forth in claim 1 wherein the step of outputting an indication of refrigerant charge status comprises the step of outputting an indication of whether the refrigerant charge status is low, high or correct.

11. A method as set forth in claim 10 wherein the step of outputting an indication of refrigerant charge status includes the step of outputting an indication that the refrigerant charge status is correct if the instantaneous subcooling value is greater than an instantaneous subcooling target value minus a first degrees of tolerance and less than the instantaneous subcooling target value plus the first degrees of tolerance and the average subcooling value is greater than an average subcooling target value minus a second degrees of tolerance and less than the average subcooling target value plus the second degrees of tolerance.

12. A method as set forth in claim 10 wherein the step of outputting an indication of refrigerant charge status includes the step of outputting an indication that the refrigerant charge status is correct if the average subcooling value is greater than an average subcooling target value minus a second degrees of tolerance and less than the average subcooling target value plus a second degrees of tolerance and the instantaneous subcooling value is not stable or not available.

13. A method as set forth in claim 10 wherein the step of outputting an indication of refrigerant charge status includes the step of outputting an indication that the refrigerant charge status is low if the instantaneous subcooling value is less than an instantaneous subcooling target value minus a first degrees of subcooling or if the average subcooling value is less than an average subcooling target value minus a second degrees of tolerance.

14. A method as set forth in claim 10 wherein the step of outputting an indication of refrigerant charge status includes the step of outputting an indication that the refrigerant charge status is high if the instantaneous subcooling value is greater than an instantaneous subcooling target value plus a first degrees of subcooling or if the average subcooling value is greater than an average subcooling target value plus a second degrees of tolerance.